Hydro test pressure calculation sheet for PIPES.

Formula P = 2St/D or S = PD/2t

Where
P = Hydrostatic test pressure in psi (Mpa) t = Specified wall thickness in inch (mm)
S = Pipe wall stress in psi (Mpa) D = Specified outside diameter in inch (mm)

Note
S = 60% of the specified minimum yield strength of LAS & CS pipes PSI US Units Imperial INCH
Mpa Metric SI Units mm
Required maximum Pressure for hydro test.
For Dia equal and less than 3.5 inch (88.9mm) test pressure not exceed 2500 psi (17.0 Mpa) 17 Mpa
For Dia more than 3.5 inch (88.9mm) test pressure not exceed 2800 psi (19.0 Mpa) 19 Mpa

SA 106 Gr B / SA 333 Gr 6 SA 106 Gr C SA 335 P11 SA 335 P22

Y (psi) S (psi) Y (Mpa) S (Mpa) Y (psi) S (psi) Y (Mpa) S (Mpa) Y (psi) S (psi) Y (Mpa) S (Mpa) Y (psi) S (psi) Y (Mpa) S (Mpa)
35000 21000 240 144 40000 24000 275 165 30000 18000 205 123 30000 18000 205 123

Required 53 Required 61 Required 45 Required 45

SA 106 Gr B / SA 336 Gr 6 SA 106 Gr C SA 335 P11 SA 335 P22

psi Mpa Kg/cm2 bar psi Mpa Kg/cm2 bar psi Mpa Kg/cm2 bar psi Mpa Kg/cm2 bar

Req. 7666 53 539 529 8784 61 618 606 6548 45 460 452 6548 45 460 452
Act. 2500 17 176 172 2500 17 176 172 2500 17 176 172 2500 17 176 172

mm Converter in Mpa
Outside dia 60.3 RESULT Kg/cm2 180 17.67
Thickness 11.07 Specification ≤ 88.9 > 88.9 Mpa 100 100.00
Actual Pressure in TC(Mpa) 2500 17.24 SA 106 Gr B 17 19 psi 2800 19.3103
 SA 106 Gr C 17 19 Bar 61 6.10
Strip width 19.05 SA 335 P11 17 19 Kpa 100 0.100
SA 335 P22 17 19
To be filled Final result Required hydro test pressure
is less than following pressure.

Required as per calculation SA 106

Maximum pressure W 19.05
Actual pressure in TC T 11.07
A 210.9
psi x 6.8949 = kPa A0.2(mm2) 2.91619
kPa x 0.145 = psi U(Mpa) 415
psi x 0.0069 = MPa U0.9(Mpa) 227.114
MPa x 145 = psi e 24.9
psi x 0.07031 = kg/cm2
kg/cm2 x 14.2231 = psi
psi x 0.0069 = N/mm2
N/mm2 x 145 = psi
SA 312 TP 304
Y (Mpa) S (Mpa)
205 102.5

37.63433

SA 312 TP 304
psi Mpa Kg/cm2 bar

5457 38 384 376