Sand Making Plant- Wathurugama

Plant Information
 Initial Investment – Rs. 40 Mn

 Established date - 13th of August 2017

 Theoretical Capacity - 35 TPH

 Actual Capacity - 30 TPH

 Work done - 123.38 Mn

 Profit – 41.14 Mn

03/17/2022
Main Clients
NCC (Internal)
 Concrete Batching Plant – Orugodawaththa
 Concrete Batching Plant – Kannanthota
 Concrete Batching Plant – CEP (Meerigama)
 Concrete Batching Plant – KE 03
 Water Project - Polgahawela

03/17/2022
 Clients Details
Project Destination Distance Selling price with
(km) transport
(Rs)
C/B Plant (CEP) Meerigama 37 9000
C/B Plant Orugodawaththa 38 9000
C/B Plant Kannanthota 38 9000
C/B Plant KE 03 67 9000
Water Project Polgahawela 58 9000
Price Comparison of M.Sand
M.Sand Plant Venue Selling Price (Ex-Plant)
(Rs.)
NCC Thebuwana 6900
NCC Wathurugama 7500
AKJ Athurugiriya 8000
Artigala Kaduwela 8200
Osandha Kaduwela 8300
W.A. Perera Kaduwela 8500
Nawodhya Elpitiya 9000
CA Crushers Muthurajawela 9100
 Former Existing crusher

Crushing Flow Chart plant at Kadigamuwa

(about 10 Mn saving)

6” * 9”
35 TPH
Jaw
Crusher
Rubble 250X400
Screen 1 VSI
Jaw Crusher 2Y 1236 7611
400X600
Jaw
Crusher
50TPH 250X400 60 TPH

50 TPH

Dewatering Screen 2
ConeSand Screen
Sand Washer
(0-5mm) XSD 2610 2Y 1548
Crusher TS 2512
PYFB 1324 20-60 TPH
60 TPH 100 TPH

Import crusher parts

from SBM (China)
Filler US $ 114000
(By Product) LKR 25Mn
 Crushing Flow Chart
6” * 9”
35 TPH
Jaw
Crusher
Rubble 250X400 0-35mm
Screen 1 VSI
Jaw Crusher 2Y 1236 7611
400X600
Jaw
Crusher >35mm
50TPH 250X400 60 TPH

>5mm
50 TPH

Dewatering Screen 2
ConeSand Screen
Sand Washer
(0-5mm) XSD 2610 2Y 1548
Crusher TS 2512
PYFB 1324
60 TPH 20-60 TPH
100 TPH

<150mm

Filler
(By Product)
 Modifications
6” * 9”
Continues 35 TPH
Jaw feeding
Crusher
Rubble 250X400 (5-30mm)
Screen 1 VSI
Jaw Crusher 2Y 1236 7611
400X600
Jaw
Crusher (>35mm)
50TPH 250X400 60 TPH

(0-5mm) (>5mm)
50 TPH

Dewatering Screen 2
ConeSand Screen
Sand Washer
(0-5mm) XSD 2610 2Y 1548
Crusher TS 2512
PYFB 1324
60 TPH (20-60) TPH
100 TPH

(<150mm)

Filler
(By Product)
Modifications
 1.Continues Material Supply for VSI Crusher
(By using inverter and intermediate hopper )

 2. Feeding size for the VSI crusher has been

changed (35mm to 30 mm)
(Mesh of the Screen 1 changed (35mm to 30mm)

 3. New conveyor belt has been introduced from

Screen 1 to Screen 2
( This avoids (0-5mm) materials earlier go through
the VSI )
 M.Sand Production Details (2017)
800 Cubes
680.8
625.5 Monthly Production
535.2 576
600
400
200 159
0

Average monthly production of the year – 516 Cubes

Loss/Profit (2017)
6.00
3.96
4.00
1.92
2.00
0.00
(2.00)(0.87)

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 M.Sand Production Details (2018)
1000 Cubes 921.84 901.8
907.2
719.819999 Monthly
773.08 Production
756 776.58 791.82
999999
562.5632.1
547.56
500
335.25

Average monthly production of the year– 719 Cubes

Loss/Profit (2018)
6 4.85
4.87
Monthly Profit (Mn)
4 3.51 3.11
2.63 2.71 2.58
2.19
2 0.6000000
00000001

Total Profit of the the year ( Except Jan, Feb, Mar) – 27.05 Mn
03/17/2022 11
 M.Sand Plant Production Cost
Budget vs Actual (2018)
10000 Rs.
Budget
8000 8,138.83
Actual

6000 5,633.63
5,984.37
5,900.26
5,182.07
4,919.63 4,936.87
4,857.26
4,498.39
4000
5845.21
5845.21
5845.21
5845.21
5845.21
5845.21
5845.21
5845.21
5845.21
2000

0
-19 -19 -19
r l ct
Ap Ju O

03/17/2022 12
M.Sand Production Details (2019)
680.8
1097. 1500
49999
46
99999
558.5
516.0 1000
737.1 9 690
258.4
64
8 367.2
342.9 500

Average monthly production of year– 584 Cubes

Loss/Profit (2019)
0.670
10
00000
5.94
3.38
5 2.51 00000
1.37
0.93
011.06
0
-1.78
-5

Total Profit up to September (2019) – 14.08 Mn

03/17/2022 13
 M.Sand Plant Production Cost
Budget vs Actual (2019)
12,000.00 Rs.
Budget
10,000.00 9,627.78
Actual
8,000.00 7,400.24
6,859.89 7,050.96
6,730.30
6,000.00 6,163.23
5,853.96
4,972.27

4,000.00 3,587.55

5845.21
5845.21
5845.21
5845.21
5845.21
5845.21
2,000.00 5845.21
5845.21
5845.21

0.00

03/17/2022 14
Wearing Parts Cost – M.Sand Plant

Item Cost /Cube (Rs)

VSI Crusher 400
Other spares 400
Total 800

Monthly production - 1000 Cubes

Monthly Wearing parts cost – Rs. 800,000.00

Annual wearing parts cost – Rs.9,600,000.00

Vehicles & Machinery
 Olimpian 550 Generator 1
 PC 200 Komatsu Bucket Excavator 1
 PC 200 Komatsu Breaker Excavator 1
 Tata 6 Wheel Tippers 02
 MS 135 Tractor 1
 Airman PDS 185 Compressor

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Photographs

03/17/2022 17
Secondary Jaw Crusher
VSI Crusher
Sand Washer
M.Sand
Thank You

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