Welcome Aboard!!!!

Technology Focus | Admired Employer | Customer Value | Operational Excellence

Jun 10, 2022

06/10/22 10:53 PM
INDEX

1. Indian Auto Industry

2. Indian Auto component Industry

3. TACO - Today and Vision

Technology Focus | Admired Employer | Customer Value | Operational Excellence 2

India – Economic Progress (Contd..)

Technology Focus | Admired Employer | Customer Value | Operational Excellence 3

Key Economic Data
Foreign Exchange Reserves Exchange Rate is Market Driven

Indian Investments Abroad Continued Tariff Reduction

Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 4

Has the potential to become one of the top 5
economies by 2025 …..

Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 5

Indian Auto Industry - Synopsis

1928 : First imported car was seen on Indian roads

1942 : Hindustan Motors incorporated

1944 : Premier Automobiles incorporated.

1948 : First car manufactured in India

1954 : TELCO rolled out the first truck in India

1960 - 1970 : The two and three wheeler industry established a foothold in the
Indian scenario

1980 - 1990 : The first phase of liberalization was announced by the Govt.

Post 1991 : With the winds of liberalization sweeping the Indian car market,
many multinationals like Daewoo, Peugeot, GM, Mercedes-Benz and FIAT
came into the Indian car market
Technology Focus | Admired Employer | Customer Value | Operational Excellence 6
Indian Auto Industry
Sales in 2005-06
in numbers
 4th Largest Passenger Vehicle Market in Asia 1.3
Million

 5th Largest Commercial Vehicle Market in the World 391,000

 4th Largest Tractor Market in the World 285,000

 2nd Largest Two Wheeler Market in the World 7.6

Million

 Largest Three Wheeler Market in the World 434,000

Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 7

Indian Automotive Industry
Category 2004-05 2005-06 Y-o-Y
Growth

Passenger Vehicles 1,209,654 1,309,000 8%

Commercial Vehicles 350,033 391,000 11.7%

Two-wheelers 6,526,547 7,600,000 16%

Three-wheelers 374,414 434,000 16%

Tractors 247,531 285,000 15%

2005-06 Growth rate was lower compared to 2004-05

Source:SIAM

Technology Focus | Admired Employer | Customer Value | Operational Excellence 8

Size of Indian Auto Industry 2005-06

Production Volume: 10. million vehicles

4% 3% 13%
4%

76%

Passenger Cars Commercial Vehicles Two Wheelers

Three Wheelers Tractors

Technology Focus | Admired Employer | Customer Value | Operational Excellence 9

Indian Automotive Clusters

W E
NORTH
S

EAST

WEST

MAN

SOUTH

SOME KEY OEMs

Technology Focus | Admired Employer | Customer Value | Operational Excellence 10
Range of Vehicles Made In India

Indian Automobile
Industry

Passenger Vehicles Commercial Vehicles Tractors Two Wheelers Three Wheelers

Farm/ Earthmoving & Motorcycles/ Scooters/ Passenger Carriers /

PCs / MUVs / SUVs LCV’s / M&HCVs/ Buses
Construction Equipments Mopeds Goods Carriers

Technology Focus | Admired Employer | Customer Value | Operational Excellence 11

Mini and Compact Segment Cars

Suzuki Swift
Hyundai Santro
Maruti 800

Hyundai Getz Maruti Alto

The Tata Indica :
100% Indigenous
Car of India

GM Opel Sail Maruti Zen

Technology Focus | Admired Employer | Customer Value | Operational Excellence 12
Mid-Size Segment Cars

Maruti Baleno Ford Ikon GM Corsa Swing

Hyundai Accent Maruti Esteem Tata Indigo

HM Ambassador Ford Fiesta Honda City

Technology Focus | Admired Employer | Customer Value | Operational Excellence 13
Executive Segment Cars

GM Chevrolet Optra Hyundai Elantra

Skoda Octavia HM Mitsubishi Lancer

Daimler Chrysler C-Class

Toyota Corolla GM Vectra

Technology Focus | Admired Employer | Customer Value | Operational Excellence 14
Premium and Luxury Segment Cars

Toyota Camry Daimler Chrysler E-Class

Ford Mondeo Daimler Chrysler M-Class

Hyundai - Sonata Honda - Accord

Technology Focus | Admired Employer | Customer Value | Operational Excellence 15
Segment wise Passenger Cars Production (Qty In’000 Nos)

700
600 614 617

500
445
400
333
300 290
200 190 204
147 150 178
122 142 127
100 115 98
5 4 2 14 4 24 23
0 1 5 5

-100 2001-02 2002-03 2003-04 2004-05 2005-06

Mini Compact Mid-Size Executive Premium

Source : ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 16

Passenger Car Market Share (As of Mar ‘06)
2004-05 2005-06

Ford India General Motors Daim lerChrysler Fiat India Ford India General Motors
Fiat India 1.3%
DaimlerChrysler 3.0% 1.9% 0.2% 0.1% 3.1%
0.7% Hindustan
0.2% Toyota Kirloskar
1.1% Motors
Toyota Kirloskar 1.7%
Hindustan Motors Tata Motors
1.3%
1.8% 17.1%
Honda Siel Cars
Honda Siel Cars 4.6%
Tata Motors Skoda Auto
4.3%
17.7% 1.1%

Hyundai Motors
17.9%
Hyundai Motors
Skoda Auto 17.3%
0.9%

Maruti Udyog Ltd.

Total Volum es
Total Volumes 51.7%
882,094
Maruti Udyog Ltd. 820,179
50.9%

Hyundai Motors – Share increased by 0.6%

Honda Siel – Share increased by 0.3%
Maruti Udyog Ltd. – Share increased by 0.8%

Source : SIAM

Technology Focus | Admired Employer | Customer Value | Operational Excellence 17

MUV Segment

Mahindra Scorpio GM Chevrolet Tavera Tata Sumo

Tata Safari Hyundai Terracan

Suzuki Vitara

Ford Endeavor Mahindra Bolero Toyota Innova

Technology Focus | Admired Employer | Customer Value | Operational Excellence 18
Utility Vehicles Market Share (As of Mar ‘06)
2004-05 2005-06

Ford India Pvt Ltd General Motors Ford India Pvt Ltd
General Motors
Force Motors Ltd 1.4% India Ltd Hindustan Motors 0.9%
Force Motors Ltd India Ltd
3.9% 7.7% Ltd Hindustan Motors
3.7% 9.8%
0.2% Ltd
Toyota Kirloskar Honda Siel Cars 0.1%
Motor Pvt Ltd India Ltd
Toyota Kirloskar
18.3% 0.9% Honda Siel Cars
Motor Pvt Ltd
18.9% India Ltd
Hyundai Motor
1.0%
India Ltd
0.2%

Tata Motors Ltd Hyundai Motor

19.4% Tata Motors Ltd India Ltd
19.5% 0.7%

Mahindra & Mahindra &

Maruti Udyog Ltd Maruti Udyog Ltd
Mahindra Ltd Mahindra Ltd
3.0% 2.3%
45.1% 43.2%

Total : 176,360 Total : 194,577

General Motors – Share increased by 2.1%

Source : SIAM

Technology Focus | Admired Employer | Customer Value | Operational Excellence 19

LCV / M & HCV Segment

TATA Motors Force Motors

Ashok Leyland Swaraj Mazda

Volvo India Eicher Motors

Technology Focus | Admired Employer | Customer Value | Operational Excellence 20
HCV Market Share (As of Mar ‘06)
2004-05 2005-06

Volvo Volvo
Tatra Udyog 0.4% Tatra Udyog 0.4%
0.1% 0.1%
Ashok Leyland Ashok Leyland
24.0% 27.0%

Eicher Motors
7.7%
Tata Motors Eicher Motors
Tata Motors 62.1% 7.4%
65.1% Swaraj Mazda
2.8%
Swaraj Mazda
3.0%

Total : 198,506 Total : 207,446

Tata Motors – Share reduced by 3.0%

Ashok Leyland – Share increased by 3.0%

Source : SIAM

Technology Focus | Admired Employer | Customer Value | Operational Excellence 21

LCV Market Share (As of Mar ‘06)
2004-05 2005-06

Tata Motors Tata Motors

50.9% 60.4%

Ashok Leyland
0.3% Ashok Leyland
0.5%
Eicher Motors Eicher Motors
Swaraj Mazda
5.4% 4.6%
5.3%
Force Motors Force Motors
5.2% 5.0%
Swaraj Mazda
3.5%

Mahindra Mahindra
33.0% 25.9%
Total : 143,251
Total : 119,914
Tata Motors – Share increased by 9.5%
Mahindra – Share reduced by 7.1%

Source : SIAM

Technology Focus | Admired Employer | Customer Value | Operational Excellence 22

Vehicle Exports

Segment 2004-05 2005-06 % Growth

Passenger
166,000 175,772 5.9%
Vehicles

M & HCVs 13,491 14,096 4.5%

LCVs 16,500 26,485 60.5%

3 Wheelers 66,795 76,885 15.1%

2 Wheelers 367,000 513,256 39.9%

Grand Total 629,786 806,494 28%

Source : ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 23

INDEX

1. Indian Auto Industry

2. Indian Auto component Industry

3. TACO - Today and Vision

Technology Focus | Admired Employer | Customer Value | Operational Excellence 24

Auto Component Production (in USD Bn)

PROJECTED CAGR 40
25.0
2005-2014
CAGR 17%
CAGR
1997-2000 2000-2005
20.0
9% 20%

15.0

18.7
10+
10.0 8.7
6.7
5.4
3.9 4.0 4.5
5.0 3.3
3.1

0.0
1997 1998 1999 2000 2001 2002 2003 2004 2005
2009 2014
Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 25

Component Production Range

Body & Others

Chassis 7%
12% Engine Parts
31%
Electrical
Parts
9%

Equipments
Drive 10%
Transmission Suspension &
& Steering Braking Parts
Parts 12%
19%

Source : ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 26

Auto Component Exports (in USD Bn)

5.0 PROJECTED CAGR 25.0

2005-2014
4.5 34%
4.0

3.5

3.0

2.5 5.9

2.0 1.8

1.4
1.5
1.0
1.0
0.6 0.8
0.6
0.5
0.3 0.4
0.5

0.0
1997 1998 1999 2000 2001 2002 2003 2004 2005
2009 2014
Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 27

Auto Component Export Destinations
Oceania Others
1.5% 0.5%
Middle East Europe
10% 36%
Africa
10%

Asia
16%
America
26%

Aftermarket OEM/TIER 1
OEM/TIER 1 65%
75% Aftermarket
35%
25%

Source : ACMA Composition of Exports

Technology Focus | Admired Employer | Customer Value | Operational Excellence 28
Outsourcing from India

Technology Focus | Admired Employer | Customer Value | Operational Excellence 29

Outsourcing from India (Contd…)

Technology Focus | Admired Employer | Customer Value | Operational Excellence 30

Auto Component Industry – Quality Certifications

No. of companies Certification

Suppliers Embracing
456 ISO 9000 Modern Shop-Floor Practices

1. 5-S, 7-W
248 TS 16949 2. Kaizen
3. TQM
136 QS-9000 4. TPM
5. 6-Sigma
6. Lean Manufacturing
129 ISO 14001

32 OHSAS 18001

9 Deming Prize winners

4 JIPM Award

1 Japan Quality Medal winner

Source:ACMA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 31

INDEX

1. Indian Auto Industry

2. Indian Auto component Industry

3. TACO - Today and Vision

Technology Focus | Admired Employer | Customer Value | Operational Excellence 32

TACO Introduction
 India’s fastest growing auto - component group
 Established in 1995 to serve Indian and Global Auto Industry
 Business Groups - Manufacturing, Engineering and Supply Chain Management
 15 Global partners,21 plants, 5 Engineering Centers and

4 Export Oriented Units, in India and 1 plant in Germany

– Focus on building exports to OEs and being a System Supplier
 First overseas manufacturing facility, for Interior Plastics at Coburg, Germany (TACO
KunststoffTechnik), from Sept ’05 by acquiring an existing company
 QS 9000 (1 plants), TS 16949 (17 plants), OHSAS 18001 (3 plants) and ISO 14001 (8 plants)
– Learning Diverse Technology requirements and Best Practices
 Customers in all segments – Passenger Vehicles, Commercial Vehicles, Farm Tractors, Two and
Three Wheelers
– We serve every major OEM in India
– Offer Complete Program Management Capabilities
 Consistent customer recognition for our performance
 Rapid growth (CAGR last 4 yrs. 40%) with Strong Quality and Cost Focus

Technology Focus | Admired Employer | Customer Value | Operational Excellence 33

Our Vision

Build technology, business process capabilities and

leadership; to become global supplier in chosen areas of
business, by 2015
           

Technology Focus | Admired Employer | Customer Value | Operational Excellence 34

Our Presence in India

Delhi

Lucknow
Jamshedpur
Vadodara
Kolkatta

Mumbai

Pune

Bangalore Chennai

Headquarters
Manufacturing
Engineering Centers
Proposed Locations

Technology Focus | Admired Employer | Customer Value | Operational Excellence 35

TACO: Strategic Business Groups
Manufacturing Business Group Engineering Business Group
• Concept Design and Detailing
Product Partner • Analytically driven Design and Development
Seating System Johnson Controls •CAD, CAE
Interiors and Exteriors, Air vents Faurecia (TA) •Simulation and Optimization
• Knowledge based engineering
Engine Cooling System T.RAD
Wiring Harness Yazaki Corp Tooling Business Unit
Mirrors, Cables, Gear Shifter, Ficosa
Windshield Washer System, Murakami Corporation-Mirrors (TA) • Complete Program Management
Parking Brake Lever Assembly Atsumitec Corporation-Gear Shifter Capabilities
(TA) • In-house Design and Development
Chassis Springs, Stabilizer bar, Chuo Hatsujo • Experience of Export Orders
Torsion Bar
Stampings and Assemblies TACO Owned
Stampings and Assemblies Sungwoo Supply Chain Management
Sheet Molded Composites Owens Corning
• Machined Castings – Ferrous and Non-Ferrous
(SMC) Menzolit-Fibron
• Machined Forgings
Exhaust Systems, Canning of Yutaka Giken
Catalytic Converters, Brake Discs • Sintered Products
• Others
Braking Systems for Knorr Bremse
Commercial Vehicles Supported by Door to Door Logistics Solution

Vehicle Tracking System Mobi Apps

Technology Focus | Admired Employer | Customer Value | Operational Excellence 36

TACO: Strategic Business Groups(Contd..)
PARTNER : GS YUASA, JAPAN PARTNER : HENDRICKSON, USA

AUTOMOTIVE BATTERIES TRUCK AND BUS SUSPENSIONS

SOP : Q4 2006 SOP : Q2 2007

PARTNER : VISTEON, USA

LIGHTING, ENGINE INDUCTION SYSTEMS

SOP : Q4 2006

New Businesses being established

Technology Focus | Admired Employer | Customer Value | Operational Excellence 37
TACO’s Global Presence (Number of employees)

319 in Europe

51 in USA
15 in Asia

9 in Australia

Note: 9000 in India

Technology Focus | Admired Employer | Customer Value | Operational Excellence 38

Growth in Revenues

International Business
21 %
(Rs 6160 Mn)

International Business
12.6 %
(Rs 2827 Mn )
International Business
10 %
( Rs 1635 Mn )
Revenue
Rs 29335 Mn
Revenue
Revenue
Revenue €225Mn
€ 416 Mn
Rs 22430 Mn
Revenue
Rs 16350 Revenue
Mn
€ 204 Mn

2004-05 2005-06 2006-07 (Plan)

[Our Financial year is April-March]

Technology Focus | Admired Employer | Customer Value | Operational Excellence 39

Our Current Exports
 Trim and Plastic Components

 Sheet metal Components and Assemblies

 Engineering Services

 Radiator Cores

 Machined Castings-Ferrous and Aluminium

 Machined Forgings- Hot and Cold

 Machined and Sintered Parts

 Wiring Harness

 System Assemblies (Steering Gear, Steering Column and shaft )

 Rubber Composites

 Seat Recliners

Technology Focus | Admired Employer | Customer Value | Operational Excellence 40

Customer Base

GABRIEL

Technology Focus | Admired Employer | Customer Value | Operational Excellence 41

Increasing Customer Penetration (Rs / Vehicle)

TATA Motors - PCBU TOYOTA

GENERAL MOTORS HONDA

Technology Focus | Admired Employer | Customer Value | Operational Excellence 42
T19
Increasing Customer Penetration (Rs / Vehicle) (contd…)

25000 23400

20000
16100 17100
14600
15000
10600
9100
10000

5000

0
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06

TATA Motors HCV

Technology Focus | Admired Employer | Customer Value | Operational Excellence 43

T20
Business Excellence – Key Customer Recognition
Year Customer Business Unit Award/Recognition
Toyota Kirloskar TACO - IPD ‘Supplier of the Year – Gold Award’ and ‘Zero PPM Award’

Toyota Kirloskar Tata Ficosa ‘Best Quality Supplier’ for supplies of ORVM for Innova

Toyota Kirloskar Tata Yazaki Special Recognition Award in ‘Recognition of their Best Efforts
and Quick response to meet Customer requirement’

Honda Siel Cars ‘Silver Award’ for commendable performance in Quality

2005 Tata Yazaki

Honda Siel Cars Tata Toyo Radiator ‘Silver Award’ for commendable performance in Cost

Honda Motorcycles Tata Yutaka ’Achievement Award’ for commendable performance in Q and D
Hyundai India Technical Stampings ‘Merit Award for Overall Best Performance’
Automotive Limited
2005, 2004 General Motors TACO – IPD Global Supplier of the year Award
and 2003
2004 Ford Tata Johnson Controls Global Gold Manufacturing Award

Toyota Kirloskar TACO – IPD ’0’ PPM and QCD Award

2004 Toyota Kirloskar TC Springs Quality Award
Toyota Kirloskar TACO Tooling BU Award for ‘Smooth Production Preparation’
2000 - 2004 DaimlerChrysler India Tata Johnson Controls ‘Supplier of the year Award’
2003 Toyota Kirloskar TC Springs Delivery Award
2002 Toyota Kirloskar TACO - IPD Cost and Delivery Award
Special
2001 invitation to all TACO
Toyota Business Units
Kirloskar for GM
TACO Techworld at Detroit
– IPD QCDtoAward
present key products to GM top leadership – May 2005

Technology Focus | Admired Employer | Customer Value | Operational Excellence 44

 Engineering Business Group

Technology Focus | Admired Employer | Customer Value | Operational Excellence 45

 TACO Engineering
Facility
Profile

• Customers include Ichikoh, Valeo, Yazaki

• Currently at 140 Engineers

Capabilities Growth

• Thailand Engineering Center to service Toyota, Yazaki

and other customers

• Business with Yazaki into dedicated center or JV

• Business with Brose for electronics and door modules

Design and engineering services for automotive domain –

specializing in Interior, Lighting, HVAC, BIW and Harnesses

Technology Focus | Admired Employer | Customer Value | Operational Excellence 46

 Tata Johnson Controls - Engineering Division
Facility
Profile

• JV for product business and engineering center.

• Supports over 48 Engineering Business Units of JCI

globally

• Currently at 400 engineers

Capabilities Growth

• Ramp up from 400 to 800 engineers by FY 08

• JCI Global Engineering Center (sixth globally)

• Complete product development capability

Concept Generation Design and Analysis
• Prototyping product testing and

Tooling, • Program management

Testing and
Validation

Automotive seating, interior & electronics

Technology Focus | Admired Employer | Customer Value | Operational Excellence 47

 TACO FAURECIA Design Center
Facility
Profile

• Engineering Center for Interiors

• Currently at 102 engineers

Capabilities IP ‘B’ Side Surfacing & Design Growth

• Ramp up from 102 to 250 engineers by FY 07

• Build capability to handle complete customer programs

Technology Focus | Admired Employer | Customer Value | Operational Excellence 48

TACO Visteon Engineering Center
Facility
Profile

• SOP September 2005

• Design and Engineering support for Visteon centers

worldwide

• Currently at 70 engineers

Capabilities Lighting systems, Interiors, Powertrain, Growth

Electronics and Climate Control systems
• Planned for 500 Engineers by 2008

Technology Focus | Admired Employer | Customer Value | Operational Excellence 49

TACO Tooling Business Unit
 We undertake complete Tool Management Programs
 Some of the Tool design and development projects undertaken
by us are:
– Toyota Kirloskar Motors Ltd.: Skin panel tooling for the Rear door of
Qualis.
– Honda Siel : Tooling for Honda City
– Toyota : Tooling for Indonesian project (IMV)
– Cummins, UK : Dies for Rotor Laminations and Stator Lamination
– Magnetti Marelli : Instrument cluster in Plastic.
 Besides these projects, several other customer programs which
include both development of Tooling ( Sheet Metal, Plastics and
Composites) and components have been undertaken by our
Manufacturing Joint Ventures.

Technology Focus | Admired Employer | Customer Value | Operational Excellence 50

 Supply Chain Management Business Group

Technology Focus | Admired Employer | Customer Value | Operational Excellence 51

Supply Chain Management SBG (SCM SBG)
Objective

 To offer cost effective “Total Procurement Service and

Solutions” to Indian and Global -

• Automotive OEMs
• Tier I suppliers
• Select Tier II suppliers

Technology Focus | Admired Employer | Customer Value | Operational Excellence 52

Supply Chain Management SBG (SCM SBG)
 Products and Services  Customers
 Principal Offering:  GM-SAAB
Auto-components  Sub-assemblies  Aggregates  Gear shift Rails
 Allied Services:
• Logistics
 Honeywell
 Machined Castings, Sintered Parts, Bearings
 Techno-commercial Services:
• Supplier Technical Assistance (STA)  Lotus Cars
• Process Stream Improvement (PSI)  Steering gear, Wiper Assemblies, Ball Joints
• Localization  Modenas
 Complementary Services:  Carburetor
• Engineering Services, Tooling and
Prototyping
 Tata Motors
 Inbound logistics management
 Husqvarna AB/ Electrolux
 Brake pedal, Pulleys, Lift lever
 Borg Warner
 Aluminium machine castings
 Boston
 Aluminium machine castings
 STIHL
 Collar nuts

Technology Focus | Admired Employer | Customer Value | Operational Excellence 53

 Manufacturing Business Group

Technology Focus | Admired Employer | Customer Value | Operational Excellence 54

Tata Johnson Controls Automotive Limited
Profile: View of Facility
• SOP : August 1996

• Product Range : Seating System

• Customers : Araco Automotive, DaimlerChrysler ,

Johnson Controls, John Deere USA, Fiat India, Ford India,
Royal Enfield, Tata Motors, Piaggio India, Honda Siel
Cars India

• Certifications : TS 16949, QS 9000, ISO 14001,

OHSAS 18001, Q1 Certification (Ford India)

Products Details of Facilities

• Complete Design and Manufacturing facilities
• Prototype and trim development capability
• Robotized metal welding plant
• Highly Efficient Cut and Sew Operations
• CNC fabric cutter – first seating company with this facility
and Micro-processor based Sewing machines
• Foam Plant with robotic foam pouring and air circulation
system
• Low cost testing capability. TJC testing lab certified for
ISO/IEC17025,NABL

Technology Focus | Admired Employer | Customer Value | Operational Excellence 55

TACO – Interiors and Plastics Division
Profile: View of Facility
• SOP : January 1998

• Product Range : Dashboards, Bumpers, Package Tray,

Door Modules, Air Vents

• Customers : Faurecia, Fiat, Fiat - South Africa , Ford of

Europe and Turkey, Ford India ,General Motors, John
Deere India, John Deere USA, Tata Motors, TKML, Intier

• Certifications : QS 9000, TS 16949 and ISO 14000

Q1 Certification (Ford India)

Products Details of Facilities

• Injection Moulding Machines - 60 to 2700T
• Woodstock press with Infra red heating systems
• Assembly lines equipped with Ultrasonic welding and
designed to achieve ‘Cockpit Approach’.
• Modern paint shop as per Sommer Allibert Standards.
• Complete Tool Design and Development Program
• Tie up with Tool Makers from Europe and Far East for large
size tools
• Endurance Test facilities (for life of product)

Technology Focus | Admired Employer | Customer Value | Operational Excellence 56

TACO Kunststofftechnik GmbH
Profile: View of Facility

• Location: Coburg, Bavaria, Germany

• 270 people (including an office staff of 40)

• Certification : ISO 9000

• Product Range : Kinematic Plastic Parts

• Customers : Audi, Dynamit Nobel, Faurecia,

Ford, Intier, Peguform, Valeo, Volkswagen

Product Range Details of Facilities

• 64 moulding machines - 35 to1000 ton
• 8 bi- component moulding machines
• Gas injection moulding facility
• Metal & textile injection moulding facility
• Automated assembly lines with Friction, vibration &
ultra sonic welding facility
• Paint shop with two component lacquers and
hydro lacquer systems
• Printing, Flocking and laser writing equipment

Technology Focus | Admired Employer | Customer Value | Operational Excellence 57

Automotive Stampings and Assemblies Ltd.
Profile: View of Facility
• SOP : December 1995

• Product Range : Steel Stampings including Skin Panels,

Welded assemblies

• Customers : Fiat India, General Motors, John Deere

India, Mahindra and Mahindra, Piaggio Vehicles, Tata
Motors, Volvo

• Certifications : QS 9000, TS 16949 for all 3 plants

Products Details of Facilities

• Plants at Pune (2 Plants), Halol (1)
• 4 Press lines ; No. of Presses Installed – 22
• 1000 Tons Hydraulic Press.
• Double action presses-1000Tons and 1500 Tons
• Single action presses upto 800 Tons
• Bed size of presses ranging from 3500 X 2200 MM to
1800X 1200 MM
• Weld shop consisting of SPMs, Portable, Projections &
CO2 welding machines
• Die spotting press, CMM inspection machine
Technology Focus | Admired Employer | Customer Value | Operational Excellence 58
 Tata Yazaki Autocomp
Profile: View of Facility
• SOP : July 1999

• Product Range : Wiring Harness

• Customers : Behr Germany, Behr India, Escorts,

General Motors, Honda Siel, Piaggio Vehicles, Tata
Motors, Toyota, Yazaki (Japan and Europe).

• Certifications : QS 9000, ISO 14001, TS 16949

Products Details of Facilities

• An “International Production Centre” for
customers, worldwide
• Conveyorised Wiring Harness assembly line.

Technology Focus | Admired Employer | Customer Value | Operational Excellence 59

 Tata Ficosa
Profile: View of Facility
• SOP : July 1998

• Product Range : Rear View Mirror Systems, Command and

Control Cables, Windshield Washer Systems, Gear Shifter
Systems, Parking Brake Systems

• Customers : BROSE, Fiat India, Ficosa International, Ford

(India and Europe), General Motors, Honda Siel Cars India,
John Deere India, Mahindra and Mahindra, Mitsubishi Lancer,
Tata Motors, TKML

• Certifications : QS 9000, ISO 14000

Products Details of Facilities

• State-of-the-art assembly lines for Rear-view mirror, Gear

shifter systems and Washer system
• Prismatic Glass Line and Moulding Machine
• Compatible CAD systems
• Integrated solution - modeling, CAM, DoE, Mould flow

Technology Focus | Admired Employer | Customer Value | Operational Excellence 60

Tata Toyo Radiator
Profile: View of Facility
• SOP : January 1999
• Product Range : Aluminum brazed Radiator, Intercooler,
Heater Cores, Engine Cooling Module comprising of Fan,
Motor and Shroud along with Radiator
• Customers : Ashok Leyland, Cummins, Eicher Motors,
Force Motors, General Motors, Honda Siel Cars India,
John Deere India, Mahindra and Mahindra, TAFE, Tata
Motors, Swaraj Mazda, Rising Sun – Taiwan (Exports),
Punjab Tractors Ltd., Subros, Air International
• Certifications : QS 9000, ISO 14001

Products Details of Facilities

• Local design capabilities
• Vibration, external corrosion, pressure cycle, heat cycle,
plastic impact, heat performance
• Additional test facilities available at Toyo, Japan
• C Press Line, Brazing Oven, Core Assembly,
Tube Mill and Fin
• Rolling, Leakage Testing

Technology Focus | Admired Employer | Customer Value | Operational Excellence 61

 Automotive Composite Systems International
Profile: View of Facility
• SOP : August 2001
• Product Range: Exterior body panels foot steps, Hoods,
Fenders, Doors, Side panels, Roof, Spoilers, Sill
Vallence Cover, Structural parts - Integrated front end,
Engine valve covers, Oil sumps, Push Rod Cover, Noise
Shield
• Customers: Alstom, Ashok Leyland, Cummins India,
Eicher Motors, Epcos, John Deere, New Holland
Tractors , Punjab Tractors Ltd ,Tata Motors, TVS
• Certifications : QS 9000, TS 16949

Products Details of Facilities

• Molding capacity to process > 7000 M.T of composite
materials
• Compression molding presses with capacities from 150
tons to 1000 tons (4 nos.)

Technology Focus | Admired Employer | Customer Value | Operational Excellence 62

Tata Yutaka Autocomp
Profile: View of Facility
• SOP : February 2002

• Product Range:
• Exhaust Systems for four wheelers
• Brake Discs for two wheelers
• Catalytic Converters ( Canning)
• Exhaust Silencers for Tractors
• Customers:, Hero Honda, Honda Motorcycles and
Scooters India (Brake Disc), Honda Siel Cars India
Tata Motors, Punjab Tractors, General Motors India
• Certifications: TS 16949, OHSAS 18001, ISO 14001

Products Details of Facilities

• Robotic welding facility
• Heat Resistant Testing facility
• Durability and Strength testing facility
• Flow rate testing machine
• Exhaust Noise measurement facility
• Exhaust Simulator testing
• 300 T Press

Technology Focus | Admired Employer | Customer Value | Operational Excellence 63

TC Springs
Profile: View of Facility
• SOP : November 1999

• Product Range:
• Hot Coil Springs, Torsion Bars, Stabilizer Bars

• Customers: Toyota Kirloskar Motor, Tata Motors, Ford

India, General Motors India, Mahindra and Mahindra ,
Eicher Motors , Fiat India, Honda Motorcycle and
Scooters India, Gabriel India, Piaggio
• Certifications: QS 9000, TS 16949

Products Details of Facilities

• Hot Coiling
• Torsion Bar Setting
• Induction Heating
• Heating and Tempering Furnace
• Shot Peening System
• Powder Coating
• Coil Scragging
• End Forming
• Metallurgical Laboratory, Functional Testing

Technology Focus | Admired Employer | Customer Value | Operational Excellence 64

Technical Stampings Automotive Ltd.
Profile: View of Facility
• SOP : October 1998

• Product Range: Stampings and assemblies

• Customers: Hyundai Motors India Limited

• Certifications: TS16949, ISO14000 and OHSAS

18001

Products Details of Facilities

• HPS and LPS mechanical press lines. Total 20 presses.
• 5 Press lines (3 Heavy and 2 Light) ; Presses ranging
from 1000T to 2000T
• Weld shop (CO2, Projection, Spot welding)
• Die Maintenance facility

Technology Focus | Admired Employer | Customer Value | Operational Excellence 65

Knorr-Bremse (KB) India
Profile: View of Facility
• SOP : June 2005

• Product Range: Air Brake System components, Auto

Slack Adjusters, Foundation Brakes ( S cam ), Brake
Modulations systems - Antilocking Braking Systems,
Anti Slip Regulation, Electronic Stability Program

• Customers: Ashok Leyland, Eicher Motors, Tata

Motors

Products Details of Facilities

• Individual Product cells for Assembly and High precision

computerised End of Line testing for each cell with 100%

data capture, data storage and Real time Statistical

Quality Control.

• Fully Equipped quality lab with state of the art 3 Co-

ordinate Measuring Machine, Contour tracer, Hardness

testing machines

Technology Focus | Admired Employer | Customer Value | Operational Excellence 66

TACO MobiApps Telematics
Profile: Online Vehicle Tracking
• SOP : April 2005
• Product Range: Vehicle Tracking System
• Customers:
• BPOs - Infosys, TCS, AXA
• Logistics and Distribution – Safex, TCI, Saizar, Vayudoot,
First Flight, Transsystems, SICAL, NYK Logistics, MJ
Logistics
• Automobile - Mahindra and Mahindra
• State Roadways - GSRTC
• Gas & Petroleum Companies - IOCL, BPCL, BOC

Products Strengths:
• Largest Telematics solutions provider with more than 70
customers

• Capability straddles the complete Telematics value chain

• Provides customized application for specific verticals. Is

flexible and creative in its approach to customers

• Has a pan India sales and service presence to cater to

users in remote locations - only ones in industry

Technology Focus | Admired Employer | Customer Value | Operational Excellence 67

 The Way Ahead

Technology Focus | Admired Employer | Customer Value | Operational Excellence 68

The Way Ahead

• Build access to global markets through customer relationships

• Participate in new supplier base creation in hi-growth countries like

China and ASEAN

• Offer low-cost sourcing advantage to mature markets like USA and

Europe

• Move towards global Tier I status for interiors and electronics

Technology Focus | Admired Employer | Customer Value | Operational Excellence 69

Visit of Senior Leadership

TACO Pavilion at GM Technical Center, Warren, Michigan Rick Wagoner, Chairman and CEO, General Motors

Bob Lutz, Vice Chairman, General Motors Bo Andersson, Head Global Purchase, General Motors

Technology Focus | Admired Employer | Customer Value | Operational Excellence 70

Our focus areas - Interiors and Electronics

 Why ?
 High value added products

 Significant styling, engineering and tooling content

 Provide large possibility of innovation in providing content and safety

 Growing value in terms of value per car

 Interiors
 Instrument Panel and cockpit

 Headliner and overhead consoles

 Door panel and door modules

 Electronics
 Phase 1 : Integrated with interiors

 Phase 2 : Integrated with power train

Technology Focus | Admired Employer | Customer Value | Operational Excellence 71

To Summarise
 We understand customer needs (of quality, cost, design, development
and delivery) among the best in the Indian industry

 We have a track record of offering lowest costs for a given quality level

 We have highly talented pool of engineers and managers recruited from

India and abroad who are totally focused and dedicated to meet
customers’ most exacting demands

 We have engineering resources and manufacturing facilities which have

been rated by the global customers as comparable to the best in Asia,
and now we have started facilities outside India as well

 TACO has won customer trust because of its professional integrity,

performance and a total attitude of service to its customers

Technology Focus | Admired Employer | Customer Value | Operational Excellence 72

06/10/22 10:53 PM
 Thank you

Technology Focus | Admired Employer | Customer Value | Operational Excellence

Jun 10, 2022

06/10/22 10:53 PM