Series 90

DETERMINED TO DELIVER PERFORMANCE

FROM TOP TO BOTTOM

Morooka uses two Manual
Displacement controlled/ Closed
loop circuit piston pumps
 Introduction
• Sauer-Danfoss Series 90 closed circuit piston pumps convert input torque into
hydraulic power. The input shaft transmits rotational force to the cylinder block.
Bearings support the input shaft at the front and rear of the pump. The shaft is
splined into the cylinder block. A lip-seal at the front end of the pump prevents
leakage where the shaft exits the pump housing. The spinning cylinder block contains
nine reciprocating pistons. A ball joint at one end connects each piston to a brass
slipper. Fixed-clearance hold-down brackets keep the slippers in contact with the
swashplate. The reciprocating movement of the pistons occurs as the slippers slide
against the inclined swashplate during rotation. The valve plate connects one half of
the cylinder block to low pressure and the other half to high pressure. As each piston
cycles in and out of its bore, fluid is drawn from the inlet and displaced to the outlet
thereby imparting hydraulic power into the system. A small amount of fluid flows from
the cylinder block/valve plate and slipper/swashplate interfaces for lubrication and
cooling. Case drain ports return this fluid to the reservoir.
• The angle of the swashplate controls the volume of fluid displaced into the system.
The servo piston forces the swashplate into an inclined position. The pump control,
acting on input from the operator, by modulating pressure balance across the servo
piston, sets displacement in the system circuit.
Cross section of piston pump
The Basic closed circuit

•Hydraulic lines connect the main ports of the

pump to the main ports of the motor. Fluid flows
in either direction from the pump to the motor
then back to the pump in this closed circuit.
Either of the hydraulic lines can be under high
pressure. In pumping mode the position of the
pump swashplate determines which line is high
pressure as well as the direction of fluid flow.
Serial Number Identification

MST 800 = PVO 55055-606

MST 1500= PVO 75075-607

MST 2200= PV 130130

MST 3000= PV 180180

Pump rotation Engine rotation

• Pump rotation used

on Morooka’s:
Clockwise

• Caterpillar engines in
Morooka machines
Rotation at the
flywheel end is:
Counterclockwise
Displacement of 90 series pumps
used in Morooka machines

MST 800= 55cm/RV

MST 1500= 75cm/RV
MST 2200=130cm/RV
MST 3000=180cm/RV
(D rated to 170cm/RV)

cm= Centimeter
RV=Engine revolutions
Displacement Limiter

•MST 800 max

•MST 1500 max
•MST 2200 max
•MST 3000 set at
(170 cm/RV)
Pressure Regulation(multi-function
valve)

• High Pressure Relief

• Pressure Limiter
High Pressure relief Settings

MST 800 = 5,000 psi

MST 1500= 5,500 psi

MST 2200= 5,000 psi

MST 3000= 5,000 psi

Morooka uses a separate gear
pump on rear main pump for
charge oil supply of both pumps

This charge pump is

also used for the dump
circuit, with all return
oil going back to the
charge circuit.

charge--
pump
 Charge / Dump circuit Gear pump
size used on Morooka machines

• MST 800 Charge pump

18 gpm @ Max PSI and RPM
• MST 1500 Charge pump
22 gpm @ Max PSI and RPM
• MST 2200 Charge pump
32 gpm @ Max PSI and RPM
• MST 3000 Charge pump
36 gpm @ Max PSI and RPM

Max PSI = 2,400 psi @ 2,500 RPM

Charge Pressure

• Screw adjustable
• MST 800
• MST 1500
• MST 2200
• MST 3000
• All are set at:
• 350PSI (2.4MPA)
Filtration
• Morooka uses remote filtration for charge
oil for main pumps.

• Hydraulic oil is filtered prior to entering

main pumps

Depending on model of machine a spin on

or a canister filter is used.
How does it Work?

• Schematic
• Controls
• Multi-Function Valve
Series 90 PV Schematic
ANB

D M3 E

M1
M5

M4

L2

M2

L1 S
Series 90 PV & MF
Manual control Displacement
Controls

• Input command actuates control spool, ports

charge pressure to servo piston
• Differential servo piston pressure moves swash
plate
• Feedback link compares swash plate position to
input command, initiates servo spool correction
if necessary
• Orifice package controls stroke rate
• Drain orifices are necessary to allow pressure
limiter to function!!
 Displacement Control Linkage
Feedback Linkage
Control
Handle

Servo Piston
tank charge tank

Control
Spool
 MDC

• Mechanical input command

• Handle rotation: ± 35° about neutral (max)
• Neutral dead band: ± 2° about neutral

Control Handle Input Signal

ANB

T S2 P S1 T
Manual control valve orifice
package

• Adjust
control
response
time
Multi-Function Valve

• The Four Functions:

– Charge check
– Pressure limiter, externally adjustable
– High pressure relief sequenced approx. 35 bar (500
psi) above P/L setting
– Externally activated bypass valve
• Combined function in minimum space
• Non-dissipative overpressure protection
• Ease of conversion, field modification
Multifunction Valve Schematic
ANB

D M3 E

M1
M5

M4

L2

M2

L1 S
Multifunction Valve - Check

Charge

System

Servo
Check Valve Operation
Control Pressure Signal

Servo Pressure “A” Servo Pressure “B”

Charge Pressure

System Pressure “B” System Pressure “A”

Multifunction Valve, Pressure Limiter

Charge

System

Servo
Pressure Limiter Operation
Control Pressure Signal

Servo Pressure “A” Servo Pressure “B”

The pump
begins to
destroke.

Charge Pressure

System Pressure “B” System Pressure “A”

Multifunction Valve, Relief

Charge

System

Servo
Relief Valve Operation
Control Pressure Signal

Servo Pressure “A” Servo Pressure “B”

The pump
begins to
destroke.

Charge Pressure

System Pressure “B” System Pressure “A”

Multifunction Valve - Bypass

Charge

System

Servo
Bypass Valve Operation
Control Pressure Signal

Servo Pressure “A” Servo Pressure “B”

Charge Pressure

System Pressure “B” System Pressure “A”