WELCOME TO

P R E S E N T A T I O N ON

VALVES
Application Reference

Plants

 Power Plants (utilities & captive)

 Fertilizer Plants
 Refineries
Application Reference

Thermal Systems

 Condensate System
 Main Steam  Feed Water System
 Extraction Steam  Cooling Water
 PRDS Stations
 Auxiliary Steam
Application Reference

Gas & Fuel System Utilities

 Process Gas to  Service Air

 Service Water
compressor
 Instrument Air
 Fuel Gas to Boiler
 Nitrogen
and GT
 Liquid Fuels
Types of Valves

 Gate Valve
 Globe Valve
 Check Valve
 Butterfly Valve
 Ball Valve
Condensate Flow Diagram
Gate Valve

 For Isolation/shut off

purposes

 Wedge configuration
Solid,Flexible & Split

 Pressure Seal for high

pressure applications
Gate Valve

Pressure Seal
Globe Valve
 For throttling purposes
with special profile on disc.

Regulating Profile
Check Valve

 For preventing flow reversal

Cooling Water Flow Diagram
Butterfly valve

 For low pressure and

bigger size applications
Process Gas Flow Diagram
Ball Valve

 For hazardous gas services

Optional features

 Fire safe design

 Metal to metal sealing
Codes & Standards

API Standards

 594 Wafer type check valve

 598 Inspection and testing
 600 Gate valves
 609 Butterfly valves
Codes & Standards

BS Standards

 1868 Check valves

 1873 Globe valves
 5146 Butterfly valves
 5351 Ball valves
 5352 Gate, Globe, Check (2” & below)
Codes & Standards

MSS Standards

 SP-44 Flanges
 SP-45 Bypass and drain connection
 SP-55 Quality standards-visual method
 SP-67 Butterfly valves
Codes & Standards

ANSI Standards

 B16.5 Flanges
 B16.10 Face to face dimensions
 B16.25 Buttweld ends
 B16.34 Steel valves
Codes & Standards

NACE Standards

 MR01.75 SSC resistant materials

 TM01.77 Testing of materials in H2S env.

Materials

Temperature Forged Valves Cast Valves

Upto 4100 C SA 105 SA 216 WCB
Upto 4800 C SA 182 F11 SA 217 WC6
Above 4800 C SA 182 F22 SA 217 WC9

Corrosion Service
General SA 182 F304 SA 351 CF8
Hydrogen SA 182 F316L SA 351 CF8M
Ratings End Conn.

ANSI Classes

 150 #  Screwed
 300 #  Socket Welded
 600 #  Butt Welded
 800 #  Flanged
 1500 #
 2500 #
Sizes Actuation
 Nb 15 to Nb 750  Manual Operation
 Gear Operation
 Motor Operation
Additional Features

 Gear Operation for higher

sizes and higher ratings

 Integral bypass for Nb

250 & above
Quality Assurance
 Radiography for cast bodies
 Ultrasonic examination for forged bodies
 Hardness test for trim
 Air leak test for seat
 Hydraulic test for body & seat
 Visual inspection & dimension check
 Functional test for MO/GO valves
 Test certificates for mechanical properties
 I B R certification
Other requirements

Documentation

 GA drawings  Vendor quality plans

 Motor Actuator  Recomm. spares list
datasheet  O&M instructions
 Motor actuator wiring  I B R certificates
diagrams
Other requirements

Marking on body Cleaning & Painting

 Nominal size  Shot blasting
 Rating  Red-oxide priming
 Material grade  2 coats of epoxy for
 Flow direction arrow CS valves
 Inspector’s
 Aluminium paint for
identification mark AS valves
 Phosphating for 2” &
below
THANK YOU

Power Plant Engineering,

BHEL R.C.Puram, Hyd.