MATA KULIAH PILIHAN PADA SEMESTER GANJIL 2012

UNILA
PROSES PEMESINAN DAN MESIN PERKAKAS

DR. GUSRI AKHYAR IBRAHIM

JURUSAN TEKNIK MESIN

FAKULTAS TEKNIK UNIVERSITAS LAMPUNG
2011
Contents
General-Purpose Machine Tool
1. Turning (turning operation, metal cutting lathe)
2. Milling (milling operation, operation by milling, types of milling)
3. Drilling ( drilling operation, radial drilling, horizontal drilling)
4. Grinding (grinding process, surface grinding, grinding wheel)

Numerical control and CNC Technology

1. Coordinate system
2. Zero point location
3. Machine movement in NC system
4. Numerical control machine tools
5. Programming
6. CAD-CAM
Contents
Environmental friendly machine tools and operation for traditional machining
1. Cutting fluids (classification, selection and evaluation)
2. Hazard cutting fluid (health, environmental, safety)
3. Using cutting fluids (flooded, mist-cooling, air cooling, cryogenic)
4. Grinding (grinding process, surface grinding, grinding wheel)

Non traditional machining

1. Electro Discharge Machining
2. Laser Beam Machining
3. Ultrasonic Machining
4. Abrasive Jet Machining
Contents

Cutting tools wear failure

1. Types of cutting tools
2. Wear on cutting tool (ISO standard)
3. Wear analysis
4. Development of cutting tools
Contents

Surface Integrity after machining

1. Surface roughness
2. Surface Texture
3. Surface hardness
4. Microstructure of machine surface
5. Surface alteration
Cutting temperature
Thermal Energy in cutting
Experimental techniques
Analytical approach
Classification of machining process based on product
Klasifikasi pemesinan berdasarkan penggunaan pelumas:
1. Pemesian melimpah (flooded)
• Air (water based)
• Minyak (oil based)
2. Pemesinan kering (dry)
• Udara normal
• Udara dingin (air cooling)
3. Pemesinan Minimum Quantity Lubrication (MQL)
4. Pemesinan Liquid Nitrogen (LN2)
5.
Objectives of machining:

1. Membuang bahan dari benda kerja

2. Membuat komponen
3. Mendapatkan bentuk yang presisi
4. Akurasi
5. Waktu pemotongan pendek
6. Umur pahat panjang
7. Kualitas komponen yang tinggi
8. Biaya produksi rendah
9. Ramah terhadap lingkungan
Rusia, Korea, Taiwan, India.
Jepang is the most successfully commersialized and exported
technology
 Turning (Lathe machine)
Proses pemotong yang menggunakan satu titik perkakas yang memotong bahan kerja
pada permukaan yang berputar dengan melibatkan; kecepatan potong, v (m/min);
kadar suapan, f (mm/rev); dalam pemotongan, d (mm). Biasanya dalam pemotongan
(d) paling kurang 5 kali kadar suapan (mm/rev) (Shaw, 2005).
Component Description
 CNC LATHE

Advantages:
Dapat dikontrol
Program
Connected to
software
CSS
HSM
Stabilitas
Parameter:
Kecepatan potong
Kadar suapan
Dalam pemotongan
Pahat pemotong
Benda kerja
RPM
Lathe Operations
 L
Tm  LDo
Cutting time fr atau Tm 
vf
 Cutting Tools
Term of cutting tool
Flank/ rusuk
Crater/kawah
Nose radius/ jejari hidung
Hujung potong
Right hand or
Left hand
Three jaw chuck
- For holding
cylindrical stock
centered.
- For facing/center
drilling the end of your
aluminum stock

Four-Jaw Chuck

- This is independent
chuck generally has four
jaws , which are
adjusted individually on
the chuck face by means
of adjusting screws
 Problem -1
A mild steel rod having 50 mm diameter and 500 mm length is to be
turned on a lathe. Determine the machining time to reduce the rod to 45
mm in one pass when cutting speed is 30 m/min and a feed of 0.7
mm/rev is used.

Solution
Given data: D = 50 mm, Lj = 500 mm
v = 30 m/min, f = 0.7 mm/rev
Substituting the values of v and D in
V = ΠDN/1000 M/min

Required spindle speed as: N = 191 rpm

 Milling

• Bisa terdiri dari lebih daripada satu insert

• Pahat yang berputar
• terdiri daripada 2 aksis
• biasanya bahan kerja tidak berbentuk bulat/silinder
Jenis pemesinan Milling

Up-milling Down-milling
Tool holder

inserts

serpihan

Bahan kerja
DRILLING