Formworks - is any temporary or permanent molds, which hold the poured concrete in shape until it hardens and achieves enough strength to support itself
Formworks Types of Formworks Timber Formwork Plywood Formwork Metallic Formwork Plastic Formwork Fabric Formwork Permanent Insulated Formwork Stay in place Formwork
Properties of Good Formworks
Capable to withstand against LL & DL Can retain the desired shape with adequate brace & shoring Leak proof It is reusable It should be lightweight as much as possible Formwork should not be distort nor warp during placing of concrete Estimating of Formworks Form Lumber - 120-150 board foot per cu. meter of concrete Form Ply board - 1.45 piece per cu. meter of concrete Assorted Nails - 45 kilos of nails per 2000 bd. ft of nailing surface
Productivity Rate of Formworks
Member / Components Quantity Units Ground Beam 0.75 sq. meter / hr Erected Beam 0.45 sq. meter / hr Walls 0.76 sq. meter / hr Staircase 0.25 sq. meter / hr Suspended Slab 0.25 sq. meter / hr Columns 0.65 sq. meter / hr 1.Formworks for Footings (F-1) Af - (B +L)2 x H - Size of the footing Af - (1.50m +1.50m) *2*0.30m - 1.8 sq. m Af - 1.80 sq. m ( 22 units) - 39.60 sq. m
2. Formworks for Tie Beam ( FTB-1)
Aftb - (50- (8x0.35))*0.45*2*2 - 84.96 sq. m Aftb - (18.5-(3x0.35)*0.45*2*2 - 31.41 sq. m Aftb - - 116.37 cu. m 4.Formworks for Concrete Columns Acol - (b +h) 2* H - Perimeter x Height Acol - (0.35+0.35) *2*(6.97 m + 1.50 m)*4 - 47.43 sq. m Acol - (0.35+0.35) *2*(6.80 m + 1.50 m)*14 - 325.36 sq. m Acol - (0.35+0.35) *2*(7.96 m + 1.50 m)*4 - 52.97 sq. m Acol - - 425.76 sq m 5.Formworks for Roof Beams VRB - (b+h+h)xH - Size x Length VRB - (0.15+0.35+0.35)(50-(8x0.35)2 - 96.1 sq. m VRB - (0.15+0.35+0.35)(5.27+3.09) 4 - 28.42 sq. m VRB - - 124.52 sq. m SUMMARY: Area of Formworks: Footings - 39.60 sq. m Footing Tie Beams - 116.37 sq. m Columns - 425.76 sq. m Roof Beams - 124.52 sq. m Total Area - 706.25 sq. m
Computation of Sheathing using 4’x8’x 1” phenolic board
Q brace & forms = 706.25 *10 bd. ft / sq. m = 7060 bd. ft
Computation of Assorted Nails Assorted Nails distribution: using 1 keg = 45 kilos Sheathing - 40% Q assorted nails = 45 kilos * 7060 bd ft = 158.85 kilos Nailer, brace & form lumber - 60% 2000 bd. ft
Computation of Used Oil
using 1 liter = 10 sq. m 1 Gallon - 3.78 liters Q used oil = 706.25*1 liter/10 sq. m = 70.62 liters ~18.68 gal
Unit Cost Amount
Item Description Unit Quantity Materials Labor 4.0 Formworks 4.1 4’x8’ Sheathing (plywood or PB) pc 237.44 4.2 Form Lumber bd. ft 7060 4.3 Assorted Nails kilo 158.85 4.4 Used Oil gal 18.68 Member / Components Quantity Units Ground Beam 0.75 sq. meter / hr Erected Beam 0.45 sq. meter / hr Walls 0.76 sq. meter / hr Staircase 0.25 sq. meter / hr Suspended Slab 0.25 sq. meter / hr Columns 0.65 sq. meter / hr Area of Formworks: Footings - 39.60 sq. m / 0.75 sq. m / hr - 52.8 hours - 6.6 days Footing Tie Beams - 116.37 sq. m / 0.75 sq. m / hr - 155.16 hours - 19.39 days Columns - 425.76 sq. m / 0.65 sq. m / hr - 655 hours - 81.87 days Roof Beams - 124.52 sq. m / 0.45 sq. m / hr - 276.7 hours - 34.58 days Total Area - 706.25 sq. m - 142.44 days Using 1 Carpenter with 1 Helper: Carpenter Rate: ₱ 650/ day Helper Rate: ₱ 525/day
Labor Cost: ₱1175 x 142.44 days - 167,375.81
Add 15% consumable - 25,106.37 = ₱192,482.18 Unit Cost Amount Item Description Unit Quantity Amount Materials Labor Materials Labor 4 Formworks 4.1 4’x8’ Sheathing pc 237.44 635.00 190.50 150,774.40 45232.32 196,006.72 4.2 Form Lumber bd. ft 7060 75.00 22.50 529,500.00 158,850.00 688,350.00 4.3 Assorted Nails kilo 158.85 65.00 19.50 10,325.25 3097.57 13,422.83 4.4 Used Oil gal 18.68 42.00 12.60 784.56 235.36 1,019.93