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Single Drive Converter Cabinet Units

55 KW ~ 500 KW
Catalog D11.5I - 2010
SINAMICS V50
Communication
Overview
Single Drive Converter Control method

Cabinet Units
More circumspect
Application
consideration
1
Benefits
Design
Catalog Software and protection
Functions
Technical data
Options overview
D11.5I - 2010
Technical data
V2.11

Selection and ordering data


Cabinet units
2
Options

Dimension drawings
55 KW ~ 90 KW
3
110 KW ~ 250 KW
315 KW ~ 500 KW

Engineering information
Customer terminal block 4
Conductor cross-section
The products and and connection
system described
in this catalog are Grounding
produced /
distributed in Line-side components
accordance with
the requirements
of a quality
Load-side components
management
system which has Max. connectable cable length
been certified to
DIN EN ISO Dimensioning drives
9001.
The certificate is
Motors
recognized in all
EQ Net countries.

Appendix
Environment, resources 5
and recycling
ISO 9001, ISO 14001
SINAMICS V50
Overview

1/2 Application

1/2 Benefits

1/2 Design

1/5 Functions

1/8 Options overview

1/9 Technical data


Overview

Application

SINAMICS V50 are suitable for single drive


applications for following typical applications:
• Fans
• Pumps
• Compressors
SINAMICS V50 has been optimized to the
requirements of various application, such as power,
water, waste water, oil, gas, chemical, cement, mining,
metallurgy and shipping.
SINAMICS V50 single drive converter cabinet units
offer an economical drive solution that can be
matched to customer’s specific requirements by
adding from the wide range of available components
and options.
SINAMICS V50 single drive converter cabinet units
are available for the following voltages and power
ranges.

Input voltage 3AC Output power SINAMICS V50 converter drive cabinet
380 V ~ 415 V 55KW ~ 500KW

Benefits

• Particularly quiet and compact converters due to the use of state-of-the-art IGBT power
semiconductors and an innovative cooling concept.
• All unit modules are easily accessible, making them extremely service-friendly.
• Can be easily integrated into automation solutions due to PROFIBUS interface (optional) and various
analog and digital interfaces.
• Increase in plant availability since individual modules and power components can be replaced quickly
and easily.

Design

SINAMICS V50 single drive converter cabinet units are characterized by their compact, modular and
service-friendly design.
A wide range of options is available which permits optimum adaptation of the drive system to the
respective requirements.

1/2 SINAMICS V50 Catalog


Overview

Design

Standard configuration
• 8MF cabinet

Input reactor • Degree of protection IP41


• Operation panel BOP2
Power block • Input line connection terminal

Control unit • Output motor connection terminal


• Standard main switch with fuses / *ACB
Switch with Cooling fan • Input reactor as standard
fuses
• EMC filter (2nd class)
Customer • Power block
terminal block • Cooling fan

Line • Control board


Motor connection
connection • RS485 interface
• Analog/digital terminal interface block
• Protection cover

SINAMICS V50 structure SINAMICS V50 standard


configuration

3 AC 380 ~415 V
Line connection

Main switch
Fuses
* Main contactor (option)

Input reactor Uk=2%

Rectifier

Voltage DC link

Inverter

Motor connection

SINAMICS V50 basic design SINAMICS V50 connection diagram

* Circuit Breaker as standard for output rating 400,500 KW

SINAMICS V50 Catalog 1/3


Overview

Design
Cabinet units

Components

Switch with fuses Main contactor

Terminal block
Input reactor

1/4 SINAMICS V50 Catalog


Overview

Function

BOP-2 (Basic Operator Panel-2)

A BOP-2 operator panel is located in the


front door of cabinet, for:

• Quick commissioning Manual Function

• Operation Start Increase

• Monitoring Stop Decrease

Automatic Parameter

Customer terminal block

You can use this customer terminal block to


connect the system to the high-level controller
using analog and digital signals, or to connect
additional units.
Customer terminal block includes:
• 6 digital inputs
• 2 analog inputs
• 3 digital outputs, relay
• 2 analog outputs
• KTY84 / PT100
• RS485

Communication
Ethernet
SINAMICS V50 provides several Monitor
communication methods:
• Peer to peer, for the communication
between control board and BOP-2 (Basic Profibus (option)

Operator Panel)
• RS485 interface, for the communication
between SINAMICS V50 and PC RS485
(standard)

• PROFIBUS interface (option), for


PROFIBUS communication to high-level
controller.

SINAMICS V50 Catalog 1/5


Overview

Function (continued)

Control methods
Square torque linear torque Constant power
Various control modes:
• V/F Control
• Multiple-point V/F
• Flux Current Control

EMC filter as standard

SINAMICS V50 cabinet units are


equipped as standard with an
EMC filter in accordance with
the limit values specified in
category C3, and passed the
tests in accordance with
IEC 61800-3 category C3.

1/6 SINAMICS V50 Catalog


Overview

Function (continued)

Software and protection functions

Software functions available as standard are described below:

Set point input The set point can be defined internally and externally, internally as fixed or motorized potentiometer or jog
setpoints, externally via the communications interface or an analog input on the customer’s terminal block.
The internal fixed set point and the motorized potentiometer set point can be switched over or adjusted using
control commands via all interfaces.
Motor identification Automatic motor identification permits fast and simple commissioning and optimization of the drive control.

Ramp-function generator A user-friendly ramp-function generator with separately adjustable ramp-up and ramp-down times, together
with adjustable rounding times in the lower and upper speed ranges, improves the control response and
therefore prevents mechanical overloading of the drive train. The ramp-down ramps can be parameterized
separately for emergency stop.

Vdc max controller The Vdc max controller automatically prevents overvoltage in the DC link if the set ramp-down ramp is too
short, for example. This may also extend the set ramp-down time.
Flying restart The flying restart permits bump less connection of the converter to a rotating motor.

Automatic restart The automatic restart switches the drive on again when the power is restored after a power failure, and ramps
up to the current speed set point.
Technology controller The technology controller is designed as a PID controller. The P, I, and D components can be set separately.

I2t detection for motor The motor temperature is calculated in a motor model stored in the converter software. The Motor protection is
protection possible by means of connecting KTY84 or PT100 sensors in the motor winding to converter.
Motor blocking protection A blocked motor is recognized and protected against thermal overloading by shutting down.

Power unit protection

Ground fault monitoring A ground fault on the output side is recognized by aggregate current monitoring, and results in
shutdown in grounded networks
Electronic short-circuit A short-circuit (e.g. on the converter output terminals, in the motor cable or in the motor’s terminal
box) is detected on the output side and the converter switches off with a fault
Thermal overload A warning message is issued first when the over temperature threshold responds. If the
protection temperature rises further, either a shutdown is carried out or an automatic influencing of the pulse
frequency or output current takes place so that a reduction in the thermal load is achieved. After
elimination of the cause of the fault (e.g., improvement in the ventilation), the original operating
values are automatically resumed.
Over current protection A warning message is issued first when the over current threshold responds. If the current rises f
urther, either a shutdown is carried out or an automatic influencing of the pulse frequency or outp
ut frequency takes place so that a reduction in the current is achieved. After elimination of the ca
use of the fault (e.g., mechanical obstruction etc.), the original operating values are automatically
resumed.
Over voltage protection The high / abnormal supply voltage leads to overvoltage of dc link and the unit is tripped to avoid
damages to power devices.
Under voltage Failure of line supply or sustained under voltage leads to low dc link and unit is protected by
protection tripping the unit
Phase loss protection Phase loss leads to under voltage and unit is shut to protect the inverter

SINAMICS V50 Catalog 1/7


Overview

Options overview

For 400,500 KW

Other Options: Mechanical Options:

External auxiliary power supply Base


Cabinet illumination Cable plinth
Anti-condensation heating Line connection from above

Motor protection:

Emergency stop
Thermistor or PT100 relay

1/8 SINAMICS V50 Catalog


Overview

Technical data
Electrical data

Line Voltage and power ranges 380 V ~ 415 V 3AC , ±10 %( -15 % <1 min ) 55 KW ~ 500 KW

Input frequency 47~52Hz

Output frequency 0Hz~100Hz

Power factor
-Fundamental mode >0.98
-Total 0.93 - 0.96

Converter efficiency >97.2%

Control method V/f, Multipoint V/f , FCC

Skipped speed ranges 4, parameterizable

Set point resolution 0.01 rpm digital (via BOP-2)


12 bit analog

Mechanical data

Degree of protection IP41

Cooling method Forced air ventilation (refer to dimension diagram)

Sound pressure level Lpa (1m) ≤72 dB at 50 Hz line frequency

Shock protection IEC61800-5-1

Cabinet system 8MF

Paint finish RAL 7035

Compliance with standard

Standards IEC 61800-2 ; IEC 61800-3 ; IEC 60529

IEC 61800-5-1 ; IEC 60721-3 ; IEC 60068-2-6

RI suppression In accordance with EMC product standard for variable-speed drives IEC 61800-3

Storage Transport Operation

Ambient conditions

Ambient temperature -25ºC to +55ºC -25ºC to +70 ºC 0ºC to+40ºC


From -40ºC for 24 hours Without derating

Relative humidity 5%~95% 5%~95% at 40ºC 5%~95%


(non-condensing) Class 1K4 to IEC 60721-3-1 Class 2K3 to IEC 60721-3-2 Class 3K3 to IEC 60721-3-3

Environmental class/harmful Class 1C2 to IEC 60721-3-1 Class 2C2 to IEC 60721-3-2 Class 3C2 to IEC 60721-3-3
chemical substances

Biological influence Class 1B1 to IEC 60721-3-1 Class 2B1 to IEC 60721-3-2 Class 3B1 to IEC 60721-3-3

Installation altitude Up to 1000 m (55 KW~90 KW) / 2000 m (110 KW~500 KW) above sea level without derating

Strain resistance

Vibratory load 1.5 mm, 5Hz~9Hz 3.1 mm, 5Hz~9Hz 0.075 mm, 10Hz~58Hz
-Deflection 5m/s2, > 9Hz~200 Hz 10m/s2, > 9Hz~200 Hz 9.8m/s2, > 58Hz~200 Hz
-Acceleration Class 1M2 to IEC 60721-3-1 Class 2M2 to IEC 60721-3-2

Shock load

22 ms at 40 m/s2 22 ms at 100 m/s2 11 ms at 100 m/s2


-Acceleration Class 1M2 to IEC 60721-3-1 Class 2M2 to IEC 60721-3-2 Class 3M2 to IEC 60721-3-3

Note: Value differences from the standard is underlined.

SINAMICS V50 Catalog 1/9


Overview

Technical data (continued)


Current derating data
Compensation of current derating as a function of installation altitude/ambient temperature.
If the converters are operated at an installation altitude >1000m or 2000m above sea level, the
maximum permissible output current can be calculated using the following tables in accordance with
the degree of protection selected for the cabinet unit. The specified values already include a permitted
correction between installation altitude and ambient temperature ( incoming air temperature at the inlet
to the drive converter cabinet unit ).
Table 1 for 55 KW ~ 90 KW
Installation Ambient temperature ℃
altitude m
20 25 30 35 40 45 50

0~1000 100% 100% 100% 100% 100% 85.0% 70.0%

< 2000 90.0% 90.0% 90.0% 90.0% 90.0% 76.5% 63.0%

< 3000 80.0% 80.0% 80.0% 80.0% 80.0% 68.0% 56.0%

< 4000 70.0% 70.0% 70.0% 70.0% 70.0% 59.5% 49.0%


Table 2 for 110 KW ~ 500 KW
Installation Ambient temperature ℃
altitude m
20 25 30 35 40 45 50

0~2000 95.0% 87.0%

< 2500 100% 96.3% 91.4% 83.7%

< 3000 96.2% 92.5% 87.9% 80.5%

< 3500 96.7% 92.3% 88.8% 84.3% 77.3%

< 4000 97.8% 92.7% 88.4% 85.0% 80.8% 74.0%


Voltage derating data
In addition to the current derating, the voltage derating must be considered in accordance with the
following tables with installation altitude >1000m or 2000m above sea level.

Table 3 for 55 KW ~ 90 KW Table 2 for 110 KW ~ 500 KW


Installation 380 V 400 V 415 V Installation 380 V 400 V 415 V
altitude m altitude m

0~2000 100% 100% 100% 0~2000

<3000 97% 92% 89% <2250

<4000 84% 80% 77% <2500 100%

<2750

<3000

<3250 98%

<3500 98% 94%

<3750 95% 92%

<4000 96% 92% 88%

1/10 SINAMICS V50 Catalog


Overview

Technical data

Overload capacity The second environment:


All locations outside living area. These are
The overload capacity of SINAMICS V50 is
basically industrial areas which are powered
defined as follows:
from the medium-voltage network via their own
Using 500s as duty cycle, overload can be transformers.
110% of rated current Ie for 60s.
Four difference categories are defined in
IEC 61800-3 Ed.2 depending on the location and
Converter the power of the drive:
current
Category 1: Drive systems for rated
Short-time current
voltages < 1000 V for unlimited use in the first
environment.
Rated current
Category 2: Stationary systems for rated
voltages < 1000 V for use in the second
environment. Use in first environment is possible
if the system is installed and used by qualified
personnel. The warning and installation
information supplied by the manufacturer must
EMC guidelines be observed.
The electromagnetic compatibility describes – Category 3: Drive systems for rated
in accordance with the definition of the EMC voltages < 1000 V for exclusive use in the
directive – “the capability of a device to work second environment.
satisfactorily in the electromagnetic
Category 4: Drive systems for rated
environment without itself causing
voltages ≥ 1000 V or rated current ≥ 400A for
electromagnetic interference which are
use in complex systems in the second
unacceptable for other devices present in the
environment.
environment”. To guarantee that the
appropriate EMC directives are observed, the The following graphic shows the assignment of
devices must demonstrate a sufficiently high the four categories to the first and second
noise immunity, and also the emitted environment.
interference must be limited to acceptable
values.
The EMC requirements for “Variable-speed
drive system” are described in the product
standard IEC 61800-3. A variable-speed
drive system (or power drive system, PDS)
consists of the drive converter and the SINAMICS V50 drive converter cabinet units fulfill
electric motor including cables. The driven the requirements for noise immunity defined in
machine is not part of the drive system. IEC 61800-3 for the second environment.

IEC 61800-3 defines different limits


depending on the location of the drive
system, referred to as the first and second
environment.
The first environment:
Living accommodation or locations where the
drive system is directly connected to the
public low-voltage network without an
intermediate transformer.

SINAMICS V50 Catalog 1/11


SINAMICS V50
Selection and ordering data

2/2 Cabinet units

2/4 Options
Selection and ordering data

SINAMICS V50 converter cabinet selection data

SINAMICS V50 Rated input Rated output Rated Power Power loss Cooling air Sound pressure
Converter cabinet current current Requirement level at 50 Hz
A A KW KW m3/s dB (A)

Line voltage 3AC 380~415 V

6SL3710-1BD31-0AN0 110 108 55 1.6 0.15 67/68

6SL3710-1BD31-5AN0 147 147 75 2.1 0.15 67/68

6SL3710-1BD31-7AN0 175 175 90 2.5 0.15 67/68

6SL3710-1BD32-1AN0 233 211 110 2.9 0.17 69/73

6SL3710-1BD32-5AN0 277 252 132 3.8 0.23 69/73

6SL3710-1BD33-0AN0 334 302 160 4.4 0.36 69/73

6SL3710-1BD33-8AN0 396 377 200 5.3 0.36 69/73

6SL3710-1BD34-5AN0 468 446 250 6.4 0.36 69/73

6SL3710-1BD35-7AN0 596 567 315 8.2 0.36 70/73

6SL3710-1BD36-4AN0 676 641 355 8.9 0.78 70/73

6SL3710-1BD37-2AN0 761 725 400 9.6 0.78 70/73

6SL3710-1BD41-0AN0 936 893 500 13.1 1.48 72/75

Technical data is applicable to standard unit without options.

SINAMICS V50 converter cabinet selection data

SINAMICS V50 Rated power Weight Dimension of cabinet


Converter cabinet W×H×D
KW Kg mm

Line voltage 3AC 380 V~415 V

6SL3710-1BD31-0AN0 55 250 600 x 2200 x 600

6SL3710-1BD31-5AN0 75 250 600 x 2200 x 600

6SL3710-1BD31-7AN0 90 250 600 x 2200 x 600

6SL3710-1BD32-1AN0 110 330 900 x 2200 x 600

6SL3710-1BD32-5AN0 132 330 900 x 2200 x 600

6SL3710-1BD33-0AN0 160 450 900 x 2200 x 600

6SL3710-1BD33-8AN0 200 480 900 x 2200 x 600

6SL3710-1BD34-5AN0 250 480 900 x 2200 x 600

6SL3710-1BD35-7AN0 315 870 1200 x 2200 x 600

6SL3710-1BD36-4AN0 355 870 1200 x 2200 x 600

6SL3710-1BD37-2AN0 400 870 1200 x 2200 x 600

6SL3710-1BD41-0NA0 500 1050 1600 x 2200 x 600

Technical data is applicable to standard unit without options.

2/2 SINAMICS V50 Catalog


Selection and ordering
data
SINAMICS V50 converter cabinet selection data

The table below show the recommended or maximum possible cable connection on the line and motor
sides. The recommended cross-sections are based on the listed fuses and single routing of the three-
wire cables at an ambition temperature of 40℃.
In the case of different conditions (cable routing, cable grouding, ambient temperature), the
configuration instructions for routing the cables must be taken into account.
Line connection Motor connection Cabinet grounding
Maximum Maximum
Recommended Recommended Mounting Mounting
Power Conductor Mounting Conductor
cross-section cross-section Screw M12 Screw M12
KW Cross-section Screw M12 Cross-section Comment
IEC mm2 IEC mm2 (No. of holes) (No. of holes)
IEC mm2 (No. of holes) IEC mm2

Line voltage 3AC 380V~415V


55 70 4 x 240 (2) 70 2 x 150 (2) (2)

75 95 4 x 240 (2) 95 2 x 150 (2) (2)

90 120 4 x 240 (2) 120 2 x 150 (2) (2)

110 120 4 x 240 (2) 2 x 50 2 x 150 (2) (2)

132 2 x 95 4 x 240 (2) 2 x 70 2 x 150 (2) (2)

160 2 x 120 4 x 240 (2) 2 x 95 2 x 150 (2) (2)

200 2 x 120 4 x 240 (2) 2 x 95 2 x 150 (2) (2)

250 2 x 185 4 x 240 (2) 2 x 150 2 x 240 (2) (2)

315 2 x 240 (2) 2 x 185 4 x 240 (2) (4)

355 2 x 300 (2) 3 x 150 4 x 240 (2) (4)

400 2 x 300 (2) 3 x 150 4 x 240 (2) (4)

500 4 x 185 (2) 4 x 185 6 x 240 (3) (4)

SINAMICS V50 Catalog 2/3


Selection and ordering data

Options
When ordering a converter with options, add ”-Z” to the order number of the converter, followed by the
Order Code (s) for the desired option (s).

Additional Must options or Option which cannot be


Option Description
advance requirement combined
Analog Amplifier for input 1 Input: 0 mA to 20 mA or 0 V to 10 V
E88 K73 K12,K13,K26
Output: 0(4) mA to 20 mA or 0 V to 10 V
Analog Amplifier for input 2 Input: 0 mA to 20 mA or 0 V to 10 V
E89 K73
Output: 0(4) mA to 20 mA or 0V to 10 V
Analog Amplifier for output 1 Input: 0 mA to 20 mA
E90 K73
Output: 0 V to 10 V or 0(4) mA to 20 mA
Analog Amplifier for output 2 Input: 0 mA to 20 mA
E91 K73
Output: 0 V to 10 V or 0(4) mA to 20 mA
G91 PROFIBUS optional board K73
Local mode – Start/Stop PB on door, Raise/Lower PB on door
K10 K73 K11,K12,K13,K25
Remote mode - Start/Stop PB , Raise/Lower PB
Local mode – Start/Stop PB on door, Raise/Lower PB on door
K11 K73, E88 K10,K12,K13,K25,K26
Remote mode - Start/Stop PB , 4-20mA speed ref
Local mode – Start/Stop PB on door, Speed Ref Potentiometer on door Remote
K12 K73, K26 K10,K11,K13,K25,E88
mode - Start/Stop PB , Raise/Lower remote PB
Local mode – Start/Stop PB on door, Speed ref Pot on door
K13 K73, E89, K26 K10,K11,K12,K25,E88
Remote mode - Start/Stop remote PB , 4-20mA speed ref
K19 Indication lamp Red for Run and Amber for Fault. K73
K23 Analog meter on the door of the cabinet, for Speed and Current.
L86
K24 PB for reset of fault, on panel door (L13,L56,L57 for 250kW &
315kW only)
K25 Start / Stop push button K73 K10,K11,K12,K13
K26 Speed adjustment potentiometer E88,K11
2)
K73 DC 24V auxiliary power supply ext. AC 230 V or K74
2)
K74 AC 230V auxiliary power supply -
L08 Output reactor -
1) K73 + ext. AC 230 V or K74 L86,K24 for 250kW &
L13 Main contactor
(G91 Must for 55 - 90KW) 315kW only
L50 Cabinet illumination with service socket ext. AC 230 V
L55 Anti-condensation heater ext. AC 230 V
L86,K24 for 250kW &
L56 EMERGENCY OFF, OFF-2 Coast to STOP L13
315kW only
L86,K24 for 250kW &
L57 EMERGENCY OFF, Category 0 L13
315kW only
L13,L56,L57 for 250kW &
L86 PT100 evaluation unit (for 6 PT100) K73
315kW only
M06 Pedestal 100mm high, colour RAL 7035 -
Y09 Special paint finish according to RAL

1) Only for ratings up to 355 KW. For 400 KW & 500 KW, circuit
breaker is supplied as standard
2) The auxiliary power supply AC230v and DC 24V are supplied as
a standard for 400 KW & 500 KW ratings.

2/4 SINAMICS V50 Catalog


Selection and ordering
data
Options
Certain options are mutually exclusive. The following table is an overview. Please refer to the
descriptions of the individual options for a precise description of options and other exclusions
E88 E89 E90 E91 G91 K10 K11 K12 K13 K19 K23 K24 K25 K26 K73 K74 L08 L13 L50 L55 L56 L57 L86 M06 Y09
E88       x x     x           
E89                        
E90                        
E91                        
G91                        
K10      x x x    ***            
K11      x x x    *** x           
K12 x     x x x    ***            
K13 x     x x x    ***            
K19                        
K23                        
K24                 *   * * x  
K25      *** *** *** ***               
K26 x      x                 
K73                        
K74                        
L08                        
L13            *          *  
L50                        
L55                        
L56            *         x *  
L57            *         x *  
L86            x      *   * *  
M06                        
Y09                        

 Possible Connection for all Ratings x Not Supported for all Ratings * Not supported for 250kW and 315kW *** Included in Option

E88-E91 G91
Analog input/output isolation amplifier PROFIBUS optional board
Isolation amplifiers for analog inputs and The function of the PROFIBUS communication
outputs Isolation amplifiers for analog inputs board is to provide a PROFIBUS link between
and outputs isolate the different reference drives of the SINAMICS V50 Drive product range
potentials of the signals between the unit and higher-level automation systems. For a
electronics and the higher level controller and complete PROFIBUS connection with up to ≤ 12
also increase electrical immunity to M baud, remote control of the inverter is possible
interference. with the PROFIBUS module. Remote control and
The code K73 necessary for this option must operation at the inverter can be combined using
always be specified. It is most important to an operator panel plugged onto the PROFIBUS
distinguish the difference of the four amplifiers. module.
E88 The PROFIBUS module for the cabinet power
Input isolating amplifier for analog input 1 range from 55KW to 90 KW must be supplied by
Input: 0 mA to 20 mA or 0 V to 10 V the option K73, 24 V DC power or an external 24
Output: 0(4) mA to 20 mA or 0 V to 10 V V DC power and is thus also active when the
inverter is disconnected from the power supply.
E89 The board is connected to the PROFIBUS
Isolating amplifier for analog input 2 system via bus connector complying with the
Input: 0 mA to 20 mA or 0 V to 10 V PROFIBUS standard. All connections to this
Output: 0(4) mA to 20 mA or 0 V to 10 V RS485 interface are short-circuit-proof and
isolated.
E90
NOTE: PROFIBUS module is connected by
Motor Current Reference only, if K23 is used.
means of a 9-pin D-Sub connector which is
Isolating amplifier for analog output 1
supplied by user
Input: 0 mA to 20 mA
Output: 0 V to 10 V or 0(4) mA to 20 mA
E91
Motor Speed Reference only, if K23 is used.
Isolating amplifier for analog output 2
Input: 0 mA to 20 mA
Output: 0 V to 10 V or 0(4) mA to 20 mA
SINAMICS V50 Catalog 2/5
Selection and ordering data

K10 K25
With this option, a selector switch allows Start / Stop push button
operation of cabinet from panel in Local mode With option K25, a start button (green) and a
and from Remote location using PB. K73 option stop button (red) are installed on the cabinet
is must. door drive from a distance to operator
K11
Selector switch allows operation in Local mode K26
– Start/Stop PB on door for speed Raise/Lower Potentiometer
with PB on door and Remote mode with Potentiometer can change EMF of the
Start/Stop PB , 4-20mA speed ref. K73 & E88 converter using analog input. And then, the
options are must. output frequency or motor speed can be
controlled by this option. With this option
K12 integrated, E88 is not possible as analog
Selector switch allows Local mode operation input #1 is used to give 0-10VDC speed
with– Start/Stop PB on door, Speed Ref reference for speed
Potentiometer on door & Remote mode -
Start/Stop PB , Raise/Lower remote PB. K73 &
K26 options are must. K73
DC 24V auxiliary power supply
K13 The auxiliary power supply provides 24 V DC
Selector switch allows Local mode operation power for the electronic options. And it is fed
with– Start/Stop PB on door, Speed ref Pot on via the 230 V AC control voltage, which is
door & Remote mode - Start/Stop remote PB, provided from external power supply or using
4-20mA speed ref.K73,K26 & E89 options are the option code K74.In additional, the option
must. K73 includes a relay -K11 which controls
operation of contactor L13, heater
K19 L55 and other options. Note: This option will be
Start/ Stop indicated light replaced by a DC 24V auxiliary power supply
With this option, Indication lamp turns Red as a standard configuration for the cabinet
while drive is in Run operation and another power range 400KW to 500KW.
Amber lamp turns ON when drive trips on
internal Fault. This is useful feature to indicate K74
status of drive from a distance to operator AC 230V auxiliary power supply
The auxiliary power supply is via the mains
K23 supply by means of a control transformer. The
Analog display instrument (speed, current) input side of transformer can obtain the power
Analog meters for speed and current are from line side. K74 has to be provided if options
mounted in the cabinet front door required for this auxiliary voltage are necessary
(e.g. with L13, L55, K73 and so on).
Note: This option will be as a standard
K24 configuration for the cabinet power range
A separate PB on door allows drive to be reset 400KW to 500KW.
after fault. A parallel connection of NC contact
allows fault resetting from remote location. One
digital input must be parameterized for this
function to be actualized.

2/7 SINAMICS V50 Catalog


Selection and ordering
data
L
L08
Output reactor
The output reactor is used to limit the capacitive recharging current of motor cables. Depending
on the configuration of power section different cable lengths apply. For the maximal supported
cable lengths with and without output reactor refer Selection & ordering table given below.
Power Rated Voltage Max. cable length

Without reactor With reactor

Shielded cable Unshielded cable Shielded cable Unshielded cable


55kW 380V~415V 50m 100m 200m 300m
75kW 380V~415V 50m 100m 200m 300m
90kW 380V~415V 50m 100m 200m 300m
110kW 380V~415V 100m 150m 200m 300m
132kW 380V~415V 100m 150m 200m 300m
160kW 380V~415V 100m 150m 200m 300m
200kW 380V~415V 100m 150m 200m 300m
250kW 380V~415V 100m 150m 200m 300m
315kW 380V~415V 100m 150m 200m 300m
355kW 380V~415V 100m 150m 200m 300m
400kW 380V~415V 100m 150m 200m 300m
500kW 380V~415V 100m 150m 200m 300m

L13
Main contactor (for converter with o/p currents <700A)
The SINAMICS V50 Drive cabinet unit is designed without a line contactor. Option L13 is needed if a
switching element is required for disconnecting the cabinet from supply (necessary with EMERGENCY
OFF). The contactor (rated current <700A) includes one inner DC 24V auxiliary power supply. So it
must be used with option K73 and K74 or have the condition about AC 230 V power supply. Generally
the contactor work conjunction with L56 and L57.G91 is required for 55 – 90 KW.

L50
Cabinet lighting and service socket outlet in control section If option L50 is chosen, a universal lamp
and a service socket outlet are installed in the cabinet panels. The voltage supply for the cabinet
lighting and service socket outlet is provided externally. The cabinet lighting is switched on manually.

L55
Anti-condensation heating for cabinet
The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity t
o prevent condensation forming. A 100W heater is installed for the width upto 600mm cabinet panel. Fro
m the width of 900 mm & above, 150W heater will be provided in the panel. The voltage supply for the he
ater is provided externally.
L56
EMERGENCY OFF button OFF-2 operation, Motor Coasts to Stop. The function includes voltage
disconnection from the supply via the line contactor L13

L57
EMERGENCY STOP category 0 for uncontrolled stop in accordance with EN60204.
The function includes voltage disconnection of the converter via the line contactor with bypassing of
the microprocessor controller by means of a safety combination in accordance with EN 60204-1.The
motor coasts in the process. When delivered, the button circuit is preset to 230V AC. Jumpers must
be set when using 24V DC.
Attention: Option L57 always assumes that the converter can be electrically isolated from the supply.

SINAMICS V50 Catalog 2/8


Selection and ordering data

L86
The PT100 evaluation unit can monitor up to 6 sensors. The sensors can be connected using a two wire
or three-wire system. With the two-wire system, inputs Tx1 and Tx3 must be assigned. With the three-
wire system, input Tx2 must be connected (x=1, 2, 3 … 6).
Note: As per the factory setting, six PT-100 sensors in the PT-100 measurement channels are replaced
by six resistors and will not work. So user must use PT-100 sensors instead of resistors at the working
location.

M
M06
Base 100 mm high, the color of base is the same with the cabinet color. The additional cabinet base
allows greater bending radii for cables (inlet from below) and the routing of them within the cabinet
base. The cabinet base is always coloured RAL 7035. A special colour is not possible. It is delivered
completely fitted with the cabinet. The height of the operator panel changes accordingly.

P Y
PE busbar (cable connection from below) Y09
The PE Aluminum 40x10 mm busbar is used to Special paint finish according to RAL
run the PE conductor for the supply and motor Converters are supplied as standard in RAL 7035
infeed cables and will be provided in all (light grey). A special colour must be specified in
cabinets as standard. plain text when ordering. In case of the
SINAMICS V50 Drive air-cool version, the fans
are still finished in RAL 7035 even if the cabinet is
in a special colour. The molded plastic parts (e.g.
ventilation grilles) are coloured RAL 7035 and
cannot be painted.

2/9 SINAMICS V50 Catalog


SINAMICS V50
Dimension drawing

3/2 55KW~90KW

3/6 110KW~250KW

3/10 315KW~500KW
Dimension drawing

Converter cabinet units

Dimension drawing 1: 380 V~415 V 55 KW ~ 90 KW


Line and motor connection from below

1. Minimum ceiling height


2. Ventilation Mesh
3. Air outlet
4. Air inlet
5. Cable inlet from below
6. Main control Switch
7. Power Connection
8. Degree of protection IP 41
9. Transport Unit
10. BOP-2 basic operator panel

3/2 SINAMICS V50 Catalog


Dimension drawing

Converter cabinet units (continued)

Dimension drawing 2: 380 V~415 V 110 KW ~ 250 KW


Line and connection from motor connection from below

1. Minimum ceiling height


2. Ventilation Mesh
3. Air outlet
4. Air inlet
5. Cable inlet from below
6. Main Switch
7. Power Connection
8. Degree of protection IP 41
9. Transport Unit
10. BOP-2 basic operator panel

SINAMICS V50 Catalog 3/3


Dimension drawing

Converter cabinet units (continued)

Dimension drawing 3: 380 V~415 V 315 KW ~ 400 KW


Line and connection from motor connection from below

1. Minimum ceiling height


2. Ventilation Mesh
3. Air outlet
4. Air inlet
5. Cable inlet from below
6. Main Switch ( only for 315 KW – 355 KW )
7. Power Connection
8. Degree of protection IP 41
9. Transport Unit
10. BOP-2 basic operator panel
11. Control Switch ( Only for 400 KW )
3/4 SINAMICS V50 Catalog
Dimension drawing

Converter cabinet units (continued)

Dimension drawing 4: 380 V~415 V 500 KW


Line and connection from motor connection from below

1. Minimum ceiling height


2. Ventilation Mesh
3. Air outlet
4. Air inlet
5. Cable inlet from below
6. Control Switch
7. Power Connection
8. Degree of protection IP 41
9. Transport Unit
10. BOP-2 basic operator panel

SINAMICS V50 Catalog 3/5


SINAMICS V50
Engineering information

4/2 Customer’s terminal block

4/6 Conductor cross-section


and connection

4/6 Grounding

4/7 Line-side components

4/7 Load-side components

4/7 Max. connectable cable


length

4/8 Dimensioning drives

4/9 Motors
Engineering information

Customer's terminal block

The factory default setting and the description for the terminal block can be found in the circuit diagram.

3 AC 380 ~ 415 V

customer's terminal block – X10

Note: the analog inputs can be used as digital input (DIN7 and DIN8).

4/2 SINAMICS V50 Catalog


Engineering information

Customer's terminal block (continued)

The analog inputs can be used as digital input (DIN7 and DIN8).
When an analog input is configured as a digital input, the threshold value are
as follows:
1.75V DC = off
3.7V DC = on

SINAMICS V50 Catalog 4/3


Engineering information

customer's terminal block (continued)

Terminal Meaning Comments

-X10:1 10V Direct current 10V output

-X10:2 0V Generated voltage zero potential reference point

-X10:3 ADC1+ Analog input 1“+” / input signal range 0~10V, 0~20mA, -10V~+10V

-X10:4 ADC1- Analog input 1“-”

-X10:5 DIN1 Digital input 1

-X10:6 DIN2 Digital input 2

-X10:7 DIN3 Digital input 3

-X10:8 DIN4 Digital input 4

-X10:9 24V Isolate potential DC24V output /Imax=100 mA

-X10:10 ADC2+ Analog input 2“+”

-X10:11 ADC2- Analog input 2“-”

-X10:12 DAC1+ Analog output 1“+”

-X10:13 DAC1- Analog output 1“-”

-X10:14 PTCA Motive temperature sensor KTY84 joint point

-X10:15 PTCB Motive temperature sensor KTY84 joint point

-X10:16 DIN5 Digital input 5

-X10:17 DIN6 Digital input 6

-X10:18 DOUT1/NC Digital output 1/normally-closed contact

-X10:19 DOUT1/NO Digital output 1/normally-open contact

-X10:20 DOUT1/COM Digital output 1/mid-position contact

-X10:21 DOUT2/NO Digital output 2/normally-open contact

-X10:22 DOUT2/COM Digital output 2/ 1/mid-position contact

-X10:23 DOUT3/NC Digital output 3/normally-closed contact

-X10:24 DOUT3/NO Digital output 3/normally-open contact

-X10:25 DOUT3/COM Digital output 3/ 1/mid-position contact

-X10:26 DAC2+ Analog output 2“+”/output signal range 0~10V, 0~20mA

-X10:27 DAC2- Analog output 2“-”

-X10:28 0V Isolate potential DC zero potential reference point / Imax=100 mA

-X10:29 P+ RS485 interface

-X10:30 N- RS485 interface

4/4 SINAMICS V50 Catalog


Engineering information

Required cable cross-sections for line Grounding


and motor connections
It is always recommendable to use 3-wire three- Required PE conductor cross-sections:
phase cables or to connect several cables of this
type in parallel. There are two main reasons for The PE conductor must be dimensioned taking
this: in to account the following data:

• In this manner, the high IP54 degree of • Under fault conditions, no voltage exceeding
protection can be achieved for the motor 25 V AC or 60 V DC (IEC 61800-5-1 Edition 2
terminal box without any problems because the Subsection 4.3.5.3.3) may occur between
cables are introduced into the terminal box via accessible conductive parts and the means of
screwed glands and the number of possible connection for the protective earthing conductor
glands is limited by the geometry of the terminal until an upstream protective device removes
box. Single cables are less suitable. power from the part.

• With three-phase cables, the summed ampere- • The ground fault current flowing in the PE
turns over the cable outer diameter is equal to conductor in the event of a ground fault must not
zero and they can be routed in ( conductive, place an impermissible load on the PE
metal) cable ducts or racks without any conductor.
noticeable currents (ground current or leakage • If it is possible for continuous currents to flow
current) being induced in these conductive, through the PE conductor when a fault occurs,
metal connections. The danger of induced the PE conductor cross-section must be
leakage currents and thus of increased cable dimensioned for this continuous current.
sheath losses is greater for single cables.
•The PE conductor cross-section should be
The cable cross-section required depends on selected in accordance with IEC 60204-1.
Cross-section of Minimum cross-section of external PE
the current transmitted in the cable. The outer conductor conductor
permissible current loading of cables is defined
<16mm2 Minimum cross-section of outer conductor
e.g. in IEC 60364-5-52 . It depends partly on
the ambient conditions such as temperature and 16mm2~35mm2 16mm2
partly on the type of routing. When laid singly, >35mm2 At least half the cross-section of outer
the cables are cooled relatively well. Where conductor
there are several cables routed together, they
can heat each other up, and thus receive much
poorer ventilation. Reference should be made to • Switchgear and motors are usually grounded
the corresponding reduction factors for such separately with a local ground electrode. With
condition as specified in IEC 60364-5-52 . With this constellation, the ground fault current flows
an ambient temperature of 40℃, the cross- via the parallel ground connections and is
sections of copper cables can be based on the divided. With this grounding, no impermissible
following table. contact voltages can occur, despite the PE
Current loading in accordance with IEC 60364-5- conductor cross-sections used in the above
52 at 40℃ table.
• Through their fast control, the converters limit
Cross-section of With single With several cables on a
the load current (motor and ground fault
3-wire cable routing common cable rack currents) to a rms value corresponding to the
50mm2 138A 95A rated current. Because of this, we recommend
70mm2 176A 121A
95mm2 212A 146A
the use of a PE conductor cross-section that is
120mm2 245A 169A analogous to the outer conductor cross-section
150mm2 282A 194A for grounding the control cabinet.
185mm2 323A 222A
240mm2 380A 261A
300mm2 418A 289A

With higher currents, cables must be connected


in parallel.

4/5 SINAMICS V50 Catalog


Engineering information

Line-side components
Line fuses
In SINAMICS V50, the SIEMENS fuses
(3NA3) are installed as standard for
protecting the line side of the converter.
• Superfast
• Low arc voltage
• Improved current limiting
Line reactor
A line reactor is required for high system The SINAMICS V50 cabinet units are
short-circuit power, partly to protect the equipped with a 2% line reactor as standard.
converter against excessive harmonic
currents, and thus against overload, and
partly to limit the harmonic effects on the
system to the permissible values. The
harmonic current are limited by the complete
inductance comprising the line reactor and
main power input inductance.

Load-side components
motor reactor (L08)
IGBT-converter switching frequencies result
in high voltage rises dv/dt at the converter
output. If long motor cables are used, this
leads to an additional current load on the
converter due to capacitive charge/discharge
currents.
In addition to, the high voltage rises, and the
resulting voltage peaks at the motor
terminals, cause the motor’s electrical
winding load to increase in comparison to
direct on-line operation.
The motor reactor (L08) can limit the voltage
rise dv/dt and the voltage peak at the motor
terminal.
Max. connectable motor cable length
Refer to page 2/6

SINAMICS V50 Catalog 4/6


Engineering information

Dimensioning drives

Drives with quadratic load torque Rated current-permissible and non-


permissible motor/converter combinations
Drives with a quadratic load toque(M~n2), such
as drives for pumps and fans, require the full Drives with a quadratic load torque (M~n2),
torque at the rated speed. such as drives for pumps and fans, require the
full torque at the rated speed.
Increased starting torques or high load surges do
The rated current of the converter must be at
not usually occur. It is therefore unnecessary to least as large as the motor current at full
provide a higher overload capability for the
torque in the required load point.
converter.
Motor rated current greater than converter
The following applies to selection of a suitable
rated current
converter for drives with a quadratic load torque:
If a motor is used whose rated current is
The rated current of the converter must be at greater than the rated converter current, this
least as large as the motor current at full torque means that the motor can only be operated at
in the required load point.
partial load. The following limit must be
When using standard 1LG4/1LG6 and 1LA8 observed.
motors, these motors can also be loaded with the The maximum possible converter current
full rated power even in converter mode. They (overload current) should be greater than or
are then utilized to full advantage in accordance
equal to the rated current of the connected
with temperature class F. However, if the motors motor.
may only be utilized to full advantage in
accordance with temperature class B, the motor If this dimensioning is not observed, current
power must be reduced by 10%. peaks which can either lead to switching-off or
can cause a continuous reduction in power by
the internal protection circuit can occur as a
result of the low leakage inductance of larger
motors.
Rated motor current much smaller than
converter rated current
The rated motor current for the sensorless
Vector Control used must be at least ¼ of the
rated converter current. With smaller motor
currents, operation using the V/f control mode
is possible.

Typical curve of the permissible torque with self-ventilated


motors (e.g. 1LA) with a rated frequency of 50Hz

4/7 SINAMICS V50 Catalog


Engineering information

Motors
1LA and 1LG motor
It is generally recommendable to use the
standard Siemens motors 1LA and 1LG. Other motors
With regard to the voltage stress, the standard In addition to the 1LA and 1LG motors, the
insulation of the motors is designed such that 1PH7/1PL6 compact asynchronous motors can
operation on the converter is possible without also be used. These are recommended for:
limitation at voltages V≤500V. Large speed range with high maximum speeds.
For detailed data about motor types, please Limited mounting space.
refer to catalog M11. 1PH7/1PL6 motors are on average 1 to 2 shaft
heights smaller than comparable standard
Self-ventilated, IP55 (1LG4/1LG6 and 1LA8) asynchronous motors with the same rated output.

Motor protection
A motor protection function can be implemented
using the I2t detection present in the converter
software.
If precise motor protection is required, this can be
afforded by direct temperature measurement
using KTY84 sensors or PTC thermistors in the
motor winding.
When using the KTY84 sensors, motor option
A23 must be specified when ordering 1LA8 and
1LG4/1LG6 motors. With 1PH7 and 1PL6
motors, the sensors are fitted as standard.
1LG4/1LG6 motors If PTC thermistors are required, motor option
A11 or A12 must be specified when ordering
1LG4/1LG6 motors. With 1LA8/1PQ8 motors, the
sensors are fitted as standard.
The KTY84 sensor and PTC thermistor can be
evaluated by connecting to the customer's
terminal block –X10 in the converter

1LA8 motors

The 1LG4/1LG6 and 1LA8 motors are self-


ventilated motors with IP55 degree of protection.
Both the internal and external fans (which are
fitted in each motor) have a fixed connection to
the shaft.
The cooling effect is therefore directly dependent
on the motor speed.

SINAMICS V50 Catalog 4/8


Engineering information

Motors (continued)

PT100 temperature sensors (resistance thermometers) ar


e alternatively possible for the 1LA8 and 1LG4/1LG6 moto
rs for monitoring the motor winding temperature. When or
dering the motor, either option A60 ( 3×PT100 ) or A61 (
6×PT100 ) must be selected.
A separate evaluation unit is available (option L86) for ev
aluation of the PT100 temperature sensors in the SINAMI
CS V50 drive converter cabinet unit.

Bearing currents
In order to apply currents to the motor which are sinusoid
al as far as possible (smooth running, oscillation torques s
tray losses), a high clock frequency is required for the con
verter’s output voltage. The rated (very steep) switching e
dges of the converter output voltage (and also, therefore,
of the common-mode voltage) cause correspondingly hig
h capacitive currents and voltages on the machine’s inter
nal capacitances.
This physical effect, which occurs in isolated cases, has
mostly been observed in connection with large motors.
The most important measures for reducing bearing curren
ts:
• Insulated motor bearing at the non-drive end. The insula
ted bearing is standard for all 1LA8 motors designated for
converter operation.
• Use of motor reactors (option L08)

Operation of motors with type of protection ”d”


1MJ asynchronous motors can be connected as explosio
n-proof motors with flameproof enclosure EEx de llC both
to the line and the converter.
In accordance with the test guidelines, the motors of the 1
MJ series must be equipped with PTC thermistors.
If 1MJ motors are connected to converters, their maximu
m permissible torque must be reduced, depending on the
load characteristic, when utilized in accordance with temp
erature class B, just like the motors of the 1LA series with
the same power.
1MJ motors have a terminal box with increased safety EE
x ell as standard. No. (e.g. 1LA8315-2PM).

4/9 SINAMICS V50 Catalog


SINAMICS V50
Appendix

5/2 Environment,
resources
and recycling

5/3 ISO 9001, ISO 14001


Appendix

Environment, resources and recycling

Siemens feels a responsibility to play a role in • We inform interested members of the public
protecting our environment and saving our about the consequences of our corporate policies
valuable natural resources. This is true for for the environment as well as our achievements
both our production and our products. Even to the benefit of the environment.
during development, we consider any
possible environmental impact of future • Our complete documentation is printed on
products/systems. Our aim is to prevent chlorine-free bleached paper.
harmful environmental effects or at least to
reduce them to an absolute minimum –
beyond present regulations and legislation.

The most important activities for protecting


our environment are as follows:

• We are constantly endeavoring to reduce


the environmental impact of our products as
well as their consumption of energy and
resources over and above the statutory
environmental protection regulations.

• We take every possible step to prevent


damage to the environment.

• Environmental impact is assessed and


considered at the earliest possible stage of
product and process planning.

• Our optimized environmental management


strategy ensures that our environmental
policy is put into practice effectively. The
necessary technical and organizational
procedures are reviewed at regular intervals
and continuously updated.

• An awareness for environmental problems


is expected of all our employees. Establishing
and furthering a sense of responsibility for the
environment on all levels represents a
permanent challenge for the corporate
management.

• We urge our business partners to act


according to the same environmental
principles as ourselves. We cooperate with
the responsible public authorities.

5/2 SINAMICS V50 Catalog


Appendix

ISO 9001, ISO 14001

SINAMICS V50 Catalog 5/3


The information provided in this catalog contains
Siemens Ltd descriptions or characteristics of performance
which in case of actual use do not always apply as
Industry Sector described or which may change as a result of
further development of the products. Availability
DT - Large Drives and technical specifications are subject to change
Thane Belapur Road, Thane 400601 without notice.
Fax: +91 22 27645502 All product designations may be trademarks or
E-mail: largedrives.in@siemens.com product names of Siemens AG or supplier
companies whose use by third parties for their own
purposes could violate the rights of the owners.

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