Orient

Departmen Refractorie
CCR unit-1 & 2 Blending Area Assessor s Ltd.
Location S.K. Das Ass/t Date 01.03.2019
t

Lump Breaker Overall

Blending
Task Machine No. of operators 5
and blenders
rating

Risk Assessment Report

Action
Existing Likelihood Severity Risk
Identified hazards Who might be harmed? Required?
Controls (1-4) (1-4) Rating
Y (and no.) /N

 Only Trained operator

Moving vehicles operating in
area.
Fall from ascending and
descending steps
authorised to use
moving vehicles.
 Speed limit of 5Km/hr
1 person carrying out task and
set. 1 2 2 No
others in area.
 Vehicles serviced
regularly.
 Floor maintained to a
reasonable standard.
 General housekeeping.
Area kept clean and
tidy.
1 person carrying out task and  Spills /objects are
cleaned as they happen. 1 1 1 No
others in area.
 Unused equipments are
stored away.
 Railing provided

Prepared by(HOD) Approved by(Head-Opn) Issued by(MR)

Rev.: 00
Page 1 of 5 Status: released
 Orient
Departmen Refractorie
CCR unit-1 & 2 Blending Area Assessor s Ltd.
Location S.K. Das Ass/t Date 01.03.2019
t

Lump Breaker Overall

Blending
Task Machine No. of operators 5
and blenders
rating

Hearing loss from lump 2 persons carrying out task and

breaking noise
Risk of injury from falling from/
into lump breaker/blender
Injuries from obstructions on the
forklift passage way causing
collision.
 Ear plugs provided 2 1 2 Yes
other persons nearby.
 Trained persons allowed
to operate the machines
2 persons, one each working
 Person has to remain 2 2 4 Yes
over lump breaker and blender
vigilant
 Railings provided
 Competent/ trained
operator in the safe use
of forklift.
 Management and
All forklift operators and operators responsible
1 2 2 No
pedestrians. for keeping their work
area in a clean and tidy
condition.
 Speed limit of 5Km/hr
set.

Prepared by(HOD) Approved by(Head-Opn) Issued by(MR)

Rev.: 00
Page 2 of 5 Status: released
 Orient
Departmen Refractorie
CCR unit-1 & 2 Blending Area Assessor s Ltd.
Location S.K. Das Ass/t Date 01.03.2019
t

Lump Breaker Overall

Blending
Task Machine No. of operators 5
and blenders
rating

 Competent/trained
operator.
Risk of injury from falling of
 Pre-use checks.
hoppers rose off the ground and Hoist operator and all personnel
 Report defects via 1 1 1 No
transported from one area to working in mix area
another. unsafe condition.
 Preventive maintenance
done on schedule
 Good quality lighting
provided throughout.
 Maintenance carried out
on lighting to ensure
Injury or accident caused by
All employees. effectiveness. 1 1 1 No
poor lighting in area.
 Defective lights reported
to electrical
maintenance
department.

Comments :
PPE
Safety work wear, safety boots, hearing protection, safety glasses, gloves

Prepared by(HOD) Approved by(Head-Opn) Issued by(MR)

Rev.: 00
Page 3 of 5 Status: released
 Orient
Departmen Refractorie
CCR unit-1 & 2 Blending Area Assessor s Ltd.
Location S.K. Das Ass/t Date 01.03.2019
t

Lump Breaker Overall

Blending
Task Machine No. of operators 5
and blenders
rating

SOP’s / docs

Housekeeping/signage/Atmospheric monitoring carried out? Y / N / n/a (date)

Housekeeping standards need to be improved.
Safety signage- Yes
Atmospheric monitoring - Yes

  Death Major injury or illness to more than 1 Major injury or illness to 1 person Minor/ Trivial
person
Regular 16 12 8 4
Probable/ Occasional 12 9 6 3
Possible/ seldom 8 6 4 2

Prepared by(HOD) Approved by(Head-Opn) Issued by(MR)

Rev.: 00
Page 4 of 5 Status: released
 Orient
Departmen Refractorie
CCR unit-1 & 2 Blending Area Assessor s Ltd.
Location S.K. Das Ass/t Date 01.03.2019
t

Lump Breaker Overall

Blending
Task Machine No. of operators 5
and blenders
rating

Improbable 4 3 2 1
Score Actions (all risks must be eliminated or reduced as far as reasonably practicable
16-12 Very high risk – not acceptable. Apply mitigation to eliminate or further reduce risk
8-9 High risk – apply mitigation to eliminate or further reduce risk, and if high risk remains, develop robust control measures to limit and manage
6 Medium risk – if reasonable control measures in place, manageable risk may be acceptable. Continue to monitor
4 Low risk – may be acceptable if all reasonably practicable control measures are in place. However, if more can be done then actions should be done

Prepared by(HOD) Approved by(Head-Opn) Issued by(MR)

Rev.: 00
Page 5 of 5 Status: released