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The Power of Going Digital

How to use this Material?

 Before you use this material you should have access to 3DEXPERIENCE platform, Please contact
Raghu Mandapati for access
 Understanding of CATIA & Modelling is necessary to use this material
 Go through the video and take notes, try to think in context of manufacturing

CAUTION: This material is strictly of interna use only, not to be used for the students. There will be separate
content framed.
Introduction to Digital
Factory
Overview
Today, companies are facing growing complexity in their
productions and a constant increase in product variants. The
digital factory as a set of tools and methods is key to coping with
the global scale of planning and production that we see in the
modern experience economy. In this module, you will learn what
digital factory is, how it can help keep all stakeholders involved in
production on the same page, and how it connects the dots
across disciplines. Additionally, you will get an impression of how
the digital factory works.  This introductory activity provides an
introduction to the topic and does not require any prior
knowledge. A basic understanding of product development and
how production in industry works is helpful but not necessary.
 Objectives

why the digital factory is how the digital factory is

about the concept of the about typical use cases for a
possible and urgently used across different phases
digital factory. digital factory.
needed today. of the product lifecycle.

how the digital factory

how the digital factory
connects product what data is used as inputs about practical use cases for
enables interaction between
development and production and then provided as the digital factory in different
different departments and
planning with production by outputs by the digital areas of production
stakeholders within a
integrating the tools used in factory. preparation and planning.
company.
these domains. 

how using a digital factory

about the economic benefits can improve standardization,
you can get from using a communication, acquisition
digital factory. and retention of knowledge,
and quality in a company.
Have you ever wondered how complex
products like ships or planes are designed and
built? Or how companies manage to
produce tens of thousands of different
products and their variants in a global supply
chain with production and fulfillment sites
across the world?

Let's take a look at how a digital factory

platform can help modern production with
these challenges.
Applications of Digital Factory
 How widely can the digital factory be used? Is it limited to Let's have a look at how the digital factory can support different
production only? Is it used exclusively by engineers? Is it a tool departments and processes across a company.
for developers, production planners, or process engineers? 
 •The digital factory can be seen as a tool bridging the gap
between the virtual world and the real world. 
•It connects product development, production planning,
Technical and actual production. The digital factory uses the data
from product development and provides critical data as

Implementation
input for the actual production processes. Production
planning uses the data from the digital factory and the
results of production planning are input for the digital
factory. 
•This not enabled by a single tool, but rather a set of
tools, that are integrated around the digital model of the
factory. 
•What tools and industrial software systems deliver data
input to the digital factory and which systems receive
data as output from the digital factory?
•Let's find out.
 Digital Factory- Use
cases
•The digital factory covers a broad range of aspects
and processes in a factory. For this reason, it can be
helpful or even essential for many aspects of a
production process. 
•What can you do in the digital factory? And how and
where can it be used?
•Let's find out about the different use cases of the
digital factory.
Introduction to Process Planning
Overview
As the complexity of modern production increases, new technologies are able to bring production
management to a new level. A digital factory as a comprehensive platform that helps plan complex global
production. In this module, you will learn about the basics of process planning and how it happens in the
digital factory. You will see practical examples of planning with digital factory tools and methods, find out
how process planning can create a basis for optimizations and bring economic benefits, and look into the
main applications of the digital factory for process planning. This module provides an introduction to the
topic and does not require any prior knowledge. A basic understanding of how production in the industry
works and what the digital factory is can be helpful, but not necessary.
Objectives •what "process" means in production. 
•how process planning happens in the digital factory. 
•how process planning can optimize complex production.
•about the main areas that are considered in process planning.
•what the Product-Process-Resource model (PPR) is and how it can support
planning process.
•about selected additional tools and methods that can support process
planning.
•about the 4 areas of process planning: assembly, fabrication, quality, and
logistics.
•what output is generated in the digital factory for each of these areas.
•how process planning in the digital factory can be beneficial for the
company.
Several aspects must be considered when
planning a manufacturing facility (new facilities
and changing existing manufacturing facilities).
Depending on what will be produced, a process
plan is developed, which affects how we want to
arrange the equipment and resources. This is
defined in the layout planning, which, in turn,
defines how the material will flow through the
factory. These three components are
interconnected and provide inputs for each other
 Process planning in the digital factory can be done
with different tools and methods. The most
important method is the digital Product-Process-

The Product- Resource model (PPR) – a consistent, complete data

model that covers all planning aspects. But what
does it look like and what insights can it provide?

Process - And which additional tools and methods are helpful

and often used in the planning process?

Resources
Mode
Let's find out
PPR Use case
of Turbo Fan
model
Application Areas for
Process Planning

•Process planning in the digital factory is a

comprehensive task that includes many aspects of
production.
•Let's find out where process planning is applied in
the digital factory, how these areas are connected to
each other, and what benefits it can bring to
production
Process Engineer
More and more customization!
Today, companies are facing growing complexity in their Manufacturing Engineers need to accelerate new
productions and a constant increase in product variants.  product and variant introduction, reduce product and
resource physical prototypes, and maximize space and
resource utilization to increase factory performance and
safety.
Activity for Process
Engineer
In this activity, you will:
•Step 1: Visualize your learner journey
•Step 2: Understand the challenge of
TurboAirWings
•Step 3: Prepare your environmen
 Visualize
your learner
journey
Understand the
challenge of
TurboAirWings
Prepare your
environment
Easily Define and Manage
Manufactured Items Structures
With Manufactured Item
Definition

•One more meeting with the product

designer!
•Unit or Discrete production-based
manufacturing companies produce
highly complex product with many
system and sub-systems.
•The management of multi-plant
manufacturing BOM structures within
a single Global MBOM provides an
intuitive way to optimize/reuse
manufacturing parts and assemblies
across multiple plants
 Manufactured Item Definition app provides all the
functionalities to simplifying or detailing the Physical
Product Structure (EBOM) into a relevant Manufacturing

What is Bill of Materials (MBOM). It consist on Re-structuring w/o

impact on EBOM enabling co-engineering and splitting
responsibilities between different teams/manufacturing

Manufacture
domains.

d Item
Definition? In the following activity, you will create the
Manufacturing Bills of Materials (MBOM) of the rotor of
the turbofan assembly
•In order to answer the core questions around Digital Manufacturing,
the 3DEXPERIENCE Platform relies upon a data model organized around
four primary types of content:

1. The “Engineering Product” or Design Reference data.  This is a

Physical Product Structure with or without associated 3D shapes.

2. The “Manufactured Items”.  This “Manufactured Item Definition”

data model is the MBOM and it defines the manufacturing view of the
design product, supporting both fabrication as well as assembly steps
or transformations.

3. The "Process Planning".  The related data model called

“Manufacturing System Definition” is a logical hierarchical view of the
work required to manufacture the MBOM.  In some industrial
scenarios, the MBOM is viewed simply as an “output” of the Process
Planning activity. 

4. The "Physical Resource" definition required to perform the Process

Planning activity. This can include both static Resources such as a
factory/facility 3D layout, as well as specific machines or tools which
may be programmable such as Robots, human workers and hand tools
 which must be accounted for in process planning.

These 4 data structures are linked together and collectively enable the
user to answer the 3 primary questions regarding what, where, and
how best to produce the product .
Activity: Easily define and
manage manufactured items
structures with Manufactured
Item Definition

•In this activity, you will:

•Step 1: Import the EBOM
assembly and create a MBOM
•Step 2: Modify the MBOM
 Import the
EBOM
assembly and
create a
MBOM
Modify the
MBOM
Define the
Right What tool I need to use?
Resources •To get a complete process and simulate the exact production condition,
we can define in 3D our resources and assign it to the right operations.
With •Playing the sequence of the process will allow us to check the right
sequence and the right usage of the resources
Equipment
Allocation
 Equipment Allocation provides
tools for balancing operations on
What is resources and checking
resources/system utilization.
Equipment
Allocation? In the following activity, you will
create and position a resource in
the manufacturing cell and
assign operations to it.
Activity: Define the
Right Resources with
Equipment Allocation

•In this activity, you will:

•Step 1: Create a resource and
assign resources to operations
•Step 2: Position operations in
the factory model and preview
the assembly
Position
operations in the
factory model and
preview the
assembly