Student Name: Gajanan Nimbalkar(41125)

B.Tech Mechanical Engineering 2020-2021

Internship First Review

Academic Guide Industry Guide

Name: Sachin Borse Name: Marlapalle
 Outline
Company Profile in Brief
Company owner details
Company HR Head details
Products with Specific material
Organization Structure
Plant details (Number of plant across world)
Advanced Manufacturing/Testing/Assembly/Optimization Facilities
Turnover of Organization

Introduction
Literature Review
 Gaps identified from literature
 Outcome from literature

Problem Definition
Experimentation Setup
Methodology / Action Plan
Tentative Week wise Completion Plan of Internship Using Bar Chart
2
References
 1. Company Profile
⚫Company owner details

Name : Tarang Jain

Age : 58 years
Education : Bombay University
International Institute for Management Development
Title : Managing director (CEO), Varroc
⚫Company HR Head details

Name : Govind Shishode

Title : HR manager of VEL-5 waluj Aurangabad
 1. Company Profile

⚫ Products with Specific material

1.STARTER CLUTCH

2.Crankpins
 1. Company Profile

2.Sun gear and planetary gear

4. Weight Balancer Shaft

 1. Company Profile

⚫ Organization Structure

The company was founded by Tarang Jain in 1990 and is

currently headquartered at Aurangabad in Maharashtra, India
with 35 manufacturing facilities and 11 engineering centres in
10 countries across three continents
⚫ Plant details

It has four manufacturing plants – two in Europe, one in

Vietnam, and one in Mexico
There are 9 plants in Aurangabad of Verroc
 1. Company Profile

Varroc Engineering Limited's operating revenues

range is Over INR 500 cr for the financial year
ending on 31 March, 2021. It's EBITDA has
increased by 4.13 % over the previous year. At
the same time, it's book networth has increased
by 71.42 %
 2. Introduction

Name : Gajanan Baliram Nimbalkar

Company name : Verroc Engineering Plant -5
Intership Period : 01/02/22 - 30/06/22
Designation : Inprocess Operater
Department : Indian Yamaha motor
Manager : Harshal Bharambe
 2. Introduction

• Objectives Of Work
An Inprocess Operater is provided in every department for
quality verification. There are 3 operaters provided for 3
shifts 1 per shift.these operaters have to maintain the gauges
provided by quality department and ensure the quality of
parts being manufactured by the total machines in
department
 2. Introduction
• Need of work
In every industry there are lots of workers and machine and no
worker or machine can do the perfect job. there always some
veriation in size, specification,and fluctuations hence the chances
of rejection increases.to reduce this rejection number there must
be a continuous inspection needed.
Inprocess operater is needed for continues inspection he's job is to
verify gauges,size and job being manufactured.
● Application
1.Batch or Mass production
2.packging sector
3. Where continues inspection needed
4.Final inspection Department
 4. Problem Definition
● A machine can run with variety of problems,they cant be defined
but for a consideration we have taken a simple fitments problem in
a Balancer shaft
● There may be step occur on the diameter of either balancer shaft
or part which is going to be fitted on it at assembly.
 4. Problem Definition

The final ok assembly is shown below. if fitment problem occurs in both on

the grinding machine for both work piece. This occurs due to improper
dressing of grinding wheel or machine may not working on given standerd.
the operater can not verify every part of it.if step occur then there will be
problem in fitment of assembly. hence continues inspection is needed. If
fitment is not proper then that part will be rejected.
 5. Experimentation Setup
Keyway On VMC Milling Burr Removing
CNC Part from Vendor machine process by
Manpower
provided

Inprocess operater Verification after every

process

Grinding For
Threading at Getting
Final Inspection Thread rolling is Required
and Package done Diameter size

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 7. Tentative Conclusion For the Project

While in mass production there may be lots of problems can be occur while inspection but
we have to compare the output part with the provided control plan in which the
observation are given are Process, machine, machine specifications, parameters should be
checked.
Some problems are as follows.
● Size veriation of key way, symmetric alignment, keyway height, taper
● Size veriation in grinding, step on OD, taper, Chamfer cutting in grinding, grinding
cut on face
● Pitch diameter issue, major diameter issue, burr on threading
 References

Zhongde Shan, Shaoyan Qin, Qian Liu, Feng Liu

International Journal of Precision Engineering and Manufacturing 13 (7), 1095-
1100, 2012
Mrs Anjali Upadhye, Mrs Savita Uppalli, Mr Mahesh Vasagadekar, Mr SR Patil
Chronicle 40, 2011

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Thank You