VISVESVARAYA TECHNOLOGICAL UNIVERSITY

JNANA SANGAMA, BELGAUM- 590014

Report on Internship
At

“TRIVENI ENGINEERING & INDUSTRIES LTD.”

Submitted in partial fulfilment for the award of degree

BACHELOR OF ENGINEERING

IN

“MECHANICAL ENGINEERING”

Submitted By

Student name: ISHAN MISHRA

USN: 1JS16ME030
Under the guidance of

Internal Supervisor External Supervisor

DR. ANANDKUMAR R. ANNIGERI MR. SANTOSH S

DEPARTMENT OF MECHANICAL ENGINEERING

J.S.S ACADEMY OF TECHNICAL EDUCATION
JSS Campus, Dr. Vishnuvardan Road, Srinivaspura, Bengaluru, Karnataka 560060
2019-2020
INTRODUCTION

Triveni Engineering & Industries Limited is

• the largest Indian Manufacturer of High
speed and Low speed Gears and Gearboxes.
• They have a Steam Turbine plant located at
Bengaluru which is also one of the largest
suppliers in India.
• one of the largest sugar manufacturers in
India
TRIVENI
GEARS

Started in 1976, with the They have joined hands with

They are the largest
objective to fulfil the Lufkin Industries, LLC way
manufacturer of high-speed
Company's captive demand back in the year 1998
gears and gearboxes in India
for high-speed gears, over through strategic technology
for steam turbines, gas
these years, it has become license agreement to
turbines, compressors,
the dominant supplier to all redefine gear transmission
pumps and blowers.
major OEMs in the country. technology in India.
PRODUCTS
• Helical and double helical gear drives
• Single stage and multistage gear drives
• Combination of helical and bevel gear
drives
• Planetary gear drives
• Bevel planetary gear drives
 Triveni Gearboxes are installed across globe through both OEM
MARKET and direct end-users in the following territories
SERVED
MANUFACTURING
PROCESS
The design function plays the lead role in
defining the physical form of the product to
best meet customer needs. The design
DESIGN
function also generates information relating
to many other aspects of the product prior
to manufacture, post manufacture, and
FUNCTION
after the product's life has expired.

INPUT DATA SHEET

DESIGN CALCULATION

ADVANCE REQUISITION SHEET

GENERATION OF MANUFACTURING DRAWINGS

BILL OF MATERIALS

ASSEMBLY INSTRUCTION SHEET

PRODUCT MANUAL
 In commerce, supply chain management
(SCM), the management of the flow of
goods and services, involves the
movement and storage of raw materials,
of work-in-process inventory, and of
finished goods from point of origin to
SUPPLY CHAIN point of consumption.
The main four products concentrated
MANAGMENT during the internship program were:
• Gear and Pinion
• Shaft
• Gear casing
• Bearing
MATERIAL
INSPECTION
This is the first stage of inspection where the basic
composition of the material is verified. Based on the
composition of the material, the product is color
coded. This color coding helps with identification of
material with ease.
After identification of material composition, further
METROLOGY tests are conducted. They are:
• SCANNING ELECTRON MICROSCOPE (SEM)
• HARDNESS TEST
• HEAT TREATMENT
PRODUCTION

The production department will be handed over

with the manufacturing drawings and details
procedures by the design team. Once the raw
material inspection and heat treatment is
completed, the main manufacturing process
begins.
Once the machining process starts, the
workpiece goes through various operations under
different machining conditions. Various machines
used for processing are:
• Vertical Turning Lathe Machine
• CNC Vertical Turning Lathe Machine
• WIDMA Vertical Lathe
• LIEBHERR Hobbing Machine
• Gleason Pfauter Machine
• CNC Profile Grinding
ASSEMBLY

Now that everything is ready, it’s time for the last part of
the process which is to assemble and test the complete
gear box. During the process of assembly, there are
enormous factors to be considered. There is an
instruction sheet which will be given by the design team
of Triveni Engineering that has to be followed whilst
preparing for the assembly of a gear box.
During the process of assembly, there are some gear
parameters that are considered critical which might be
the reason for failure of gear box. They are:
• Gear meshing parameter
• Tooth contact
• Backlash
• Bearing clearance
TESTING
The most important step of the manufacturing
process is the testing of the manufactured gear
box at the working conditions. The gear box is
tested with same load which it will be facing at
the working level. This complete process as done
based on design document which is supplied by
the design team.
The testing operation is conducted for 4 hours on
different machines.
• A 200kW DC motor is used for 4 to 5 MW gear
box
• A 600kW DC motor is used for 13 MW gear
box
• A 1600kW DC motor is used for 92MW gear
box
There is a testing section for bought out products
like bearing, fasteners, motors and other various
items. They products are tested based on the
inspection sheet provided by the design team.
CONCLUSION

During the internship of one month at M/s TRIVENI ENGINEERING & INDUSTRIES LTD.,
• I was made to observe the work process of various departments in the organization.
• I was assigned to visit the shop floor every day to make important observations
pertaining to the ongoing machining and forging processes.
• Different shop floor specific components had to be inspected and important
parameters such machining time, process flow diagram, process diagrams, design
functions, heat treatment process, metrology process, assembly and testing process
were to be carefully observed.
• The internship at Triveni Engineering & Industries helped me analyze and understand
a manufacturing cycle and the process flow of a manufacturing process.
THANK YOU