JK PAPER LIMITED

UNIT: CENTRAL PULP MILL

MANUFACTURING PROCESS:-

Water Supply System

Lime
Lime Sludge Recovery
Causticising Board
Recovery for Boiler
Disposal Plant

Dispatch

Chipper Pulp Paper

Rewinder Cutter
House Mill Machine

Finishing
House

Paper
Effluent to BL Pulp Paper M/c Godown
ET Plant dispatch clarifier

Treated Effluent Paper

Dispatch
Ghoda Nala Recirculation of clarified water

Steam Water Black Liquor White Liquor Process Flow

 PULP PRODUCTION:-
• Raw material:-
1. Bamboo
2. Subabul
3. Nilgiri
which all are long fibrous trees.
• All wood consists of cellulose, hemicellulose and lignin, which are
just different ways of combining the elements carbon, hydrogen and
oxygen – derived from air and water.
BAMBOO CASURINA(SUBABUL)
EUCALYPTUS(NILGIRI)
 Types of Pulp:-
1. Mechanical Pulp
2. Semi-Chemical Pulp
3. Chemical Pulp
4. De-inked Pulp
PULP MAKING PROCESS:-
1. DEBARKING OF TIMBER:-
2. WOOD CHIPPING AND WASHING:-
3. CLEANING AND BLEACHING:-
4.WASHING AND DRYING:-
PULP MAKING PROCESS:-
O2
ClO2
Gen. Cl2 H2O2
Plant
Plant

• Chips
• Chemical Bleached
Digester Washing Screening ODL Bleaching
• Steam Pulp
PAPER MACHINE:-

Wire Press Pre- Size Pope

Post Dryer Calender
Part Parts Dryer Press Reel

Sheet Sheet
Formation & Surface Paper
Consolidation & Drying Drying
Dewatering Sizing Smoothening reeling
Dewatering
 Waste streams:-
• Water used in wood handling /debarking and chip
washing
• Water used for the washing and bleaching in pulp mill
• Paper machine water flows
• Board machine water flows
FLOW DIAGRAM OF EFFLUENT TREATMENT PLAT:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• Plant capacity = 30,000 m3

• Daily inlet effluent volume = 16,000 m3 to 17,000 m3
 Aeration tank

Secondary
clarifier

Primary
clarifier
INLET EFFLUENT CHARACTERTISTICS:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• pH = 7.00 to 8.00
• COD = 1100mg/L to 1200mg/L
• TSS = 700mg/L
MECHANICAL BAR SCREEN:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• One mechanical bar screen has been provided.

PRIMARY CLARIFIER:-
Primary Secondary Pumping
Inlet effluent Bar screen Aeration tank
clarifier clarifier station

Belt press Thickened

filter sludge

• 1 no primary clarifier = 40m(dia.) x 3.5m(SWD) Characteristics Outlet

• Oil and grease is separate out.
• Sludge is collect in separate well and send to belt press COD 500 mg/L to 600 mg/L
filter.
• They used vibrator screen to reduce water content. BOD 110 mg/L to 130 mg/L
• Water comes from belt press filter is again add to
primary clarifier and compressed sludge is used to TSS 70 mg/L to 78 mg/L
manufacture fruit and egg trey, packaging material.
AERATION TANK:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• 1 no aeration tank =(80m x 40m x 3.3m) 8 Nos of surface aerator ,50hp each
• Retention time of aeration tank is 20hrs.
• Foam is generated due to presences of alkalinity and caustic.
• Presence of algae on launder and pier of aerator which indicate the nutrient
concentration.
• Presence of thick foam indicate less D.O ,less pH, less F/M ratio and presence of
filamentous bacteria.
• Maintain MLVSS between 3000mg/L to 3500mg/L by recirculating second clarifier
sludge.
Characteristics Outlet

COD 300 mg/L to 350 mg/L

SECONDARY CLARIFIER:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• 1 no secondary clarifier = 40m(dia.) x 3.5m(SWD)

• Supernatant is collected in tank for reuse.
• Whole sludge is recirculates to the aeration.

Characteristics outlet
COD 111.2 mg/L
BOD 12.7 mg/L
TSS 23.4 mg/L
PUMPING STATION:-

Primary Secondary Pumping

Inlet effluent Bar screen Aeration tank
clarifier clarifier station

• 3 pumps are provided for irrigation approx. 800ha land.

• 1 pump is used to supply treated water to different
manufacturing units.
• Excess water discharge into Ghoda nala.
THANK YOU