GAS CLEANING PLANT

Name of the presenter:- Ranjan Kumar Behera Business Unit: FA

Dept-Mech-1, Date- 27.07.02023
Location: CDR

Introduction


History


Capacity


Schematic Flow Diagram


Trouble shooting


Modifications


Future plannings
Introduction:-


In ferro alloys Gas Cleaning plants were utilized to clean
the furnace off gas and send in atmosphere as per
environmental limits.


Generally in ferro alloys different types of GCP are used

a) Dry type
i) Trombone cooler with bag house type.
ii)Heat Exchanger with Bag House type.
b) Wet Scrubber type.
c) Dry & Wet type mixing (hybrid Gas cleaning plant)


In 48MVA Submerged arc furnace we are operating wet
scrubber type gas cleaning plant.
Design History:-

In initial plant operation ELKEM supplied by Heat exchanger
with Bag house type gas cleaning plant, due to high
temperature it was failed.

Installed wet scrubber type gas cleaning plant with ID Fan
cantilever type.

Installed simply supported type ID fan with wet scrubber
system(Design:- Batliboi)Running successfully from Last
8years.

Installed Hybrid GCP(dry & wet type) Gas cleaning plant in
2018,It was Failed
Capacity:-

Type:-Wet scrubber type GCP with Simply Supported ID Fan

Design:- BATLIBOI

Technical specification of ID Fan

Capacity:-27500m³/Hr
Static Pressure:-1780mmWc
Fan Speed:-1470RPM
Operating Temperature:-100ºc
Motor Capacity:_275KW/1488RPM
 30MW
Power BQP-01 LDO
plant
ETP

CLEAN GAS STACK

GCP FLOW DIAGRAM

GCP Raw Gas Stack

Raw Gas Stack
GCP FLOW DIAGRAM
 SUCTION DUCT

VENTURI-01

1ST VENTURY
OUTLET

ID FAN
WATER
DISCHARGE
GCP STACK LINE

MIST ELIMINATOR
SEGMENT PORTION

CYCLONE
SEPARATOR 2ND VENTURY
 CHEMICAL
BATLIBOI GCP DOSING ETP FLOW DIAGRAM

SCREEN SCREEN PUMP TREATED

CHAMBER 1 CHAMBER2 PUMP WATER
LAMELLA CLARIFIER
TANK

CHAMBER
PUMP 01 PUMP

THICKNER
HRSCC

AUTO DRAIN VALVE PUMP

SLAG GRANULATION PIT

BELT PRESS VOLUTE MICRO PRESS-01
&02
PUMP

COLLECTED
EFFLUENT
SLUDGE WATER FROM
PRESS

UTILISATION IN BQP

Inlet effluent water pit from GCP

unit-01 to 200cum/Hr ETP Recirculation Pit
Raw
Water Pit
200cum/Hr ETP
Major Modification:-

GCP Discharge water pipeline modified from common

discharge to individual discharge of each stream, pipeline
route modified from top of the cast house to ground floor.
Pipe dia replaced from 6” to 8”.
Venturi-01 replaced from MS to SS.
Venturi-01,Venturi-02, cyclone separator discharge line
modification done.
Water supply arrangements like spiral, wall wash , spiral
wash modified as per requirement of water flow & pressure.
Provided flushing arrangements on venturi-01&cyclone
separator.
GCP Stack short pieces provided for welding works.
Gates provided on delivery duct line.
GCP ETP operation change from HRSCC to Hybrid.
Future Planning:-

ID Fan design will change from spark proof type.

GCP System design will change from furnace 28 Mtr floor to
Ground floor.
FRP coatings on Lamella, Thickner, clarifier, treated tank
inside for increase the life of tanks from corrosion.
Internal coatings on discharge water pipeline for to avoid the
scaling's of sludge.
Installation of spare pump in settling chamber-01&02.
Installation of Lamella & thickner tanks due to increase the
capacity of treatment.
 Thank you

*Next Topic- PPD processing activity

Name of the Trainer :-
Mr. S.P Mishra & Mr. P.K Patnaik

Date:- 12/08/2023