The document discusses troubleshooting for severe wear of balancing discs in centrifugal pumps. It first explains that axial thrust is generated and needs to be balanced. It then lists three problems with balancing devices: fast wear of discs, high balancing leak-off pressure due to issues pressurizing the balancing chamber, and low balancing leak-off pressure if there is low resistance in the leak-off line which can cause flashing and lower efficiency.
The document discusses troubleshooting for severe wear of balancing discs in centrifugal pumps. It first explains that axial thrust is generated and needs to be balanced. It then lists three problems with balancing devices: fast wear of discs, high balancing leak-off pressure due to issues pressurizing the balancing chamber, and low balancing leak-off pressure if there is low resistance in the leak-off line which can cause flashing and lower efficiency.
The document discusses troubleshooting for severe wear of balancing discs in centrifugal pumps. It first explains that axial thrust is generated and needs to be balanced. It then lists three problems with balancing devices: fast wear of discs, high balancing leak-off pressure due to issues pressurizing the balancing chamber, and low balancing leak-off pressure if there is low resistance in the leak-off line which can cause flashing and lower efficiency.
Severe wear of Balancing Disc & Counter Balancing Disc
To analyze reasons behind such a severe wear of balancing device, it may be
useful to understand first - How does an “Axial Thrust” generate ? & How is it balanced ?
Centrifugal Pumps Customer Service Rev. 3
Troubleshooting - Balancing Device
Severe wear of Balancing Disc & Counter Balancing Disc
To analyze reasons behind such a severe wear of balancing device, it may be
useful to understand first - How does an “Axial Thrust” generate ? & How is it balanced ?
Centrifugal Pumps Customer Service Rev. 3
Troubleshooting - Balancing Device
Various problems associated with Balancing Device are -
Fast wear of Balancing Disc & Counter Balancing Discs
High balancing leak off pressure The reasons are same as those listed above for pressurization of balancing chamber. Low balancing leak off pressure This may happen if the resistance in the balancing leak off line is very low. If it is open to atmosphere or oversized then the resistance is low. It can be artificially increased by incorporating an orifice or throttling the isolating valve. If the pump is operated with low balancing leak off pressure then there are chances of flashing of liquid in balancing chamber. It also lowers the efficiency of the pump due to higher leakage loss.
Centrifugal Pumps Customer Service Rev. 3
Troubleshooting - Balancing Device
Various problems associated with Balancing Device are -
Fast wear of Balancing Disc & Counter Balancing Discs
High balancing leak off pressure The reasons are same as those listed above for pressurization of balancing chamber. Low balancing leak off pressure This may happen if the resistance in the balancing leak off line is very low. If it is open to atmosphere or oversized then the resistance is low. It can be artificially increased by incorporating an orifice or throttling the isolating valve. If the pump is operated with low balancing leak off pressure then there are chances of flashing of liquid in balancing chamber. It also lowers the efficiency of the pump due to higher leakage loss. Please Go Back