Smartech LE Control Inc.

C1,C3,C4 AND C6 OPEN FLAP

DETECTOR VISION SYSTEM
COMPLETION REPORT

Smartech LE Control Inc., Confidential File

Background of the Project

-Open flaps is the common issue

encountered at the Corraza Filling Machines.

- When passed through the conveyor lines

may cause conveyor problems.

- The project aims to eliminate the occurrence

of open flaps on cheese packaging on the out
pack line. This is by rejecting the parts in the
entry point of the line prior to the cooling
tunnel. Avoiding the rejected product to reach
the end.

Confidential File
Smartech LE Control Inc.,
Project Design

- The project design consists of a capturing device, a processing unit and a

rejector system.
- The system Block diagram as displayed below:

Capturing Processing Rejector

Device Unit System

Confidential File
Smartech LE Control Inc.,
Overall Project Status and Report

Five Vision System were installed in the Filling Machines. They are
installed in:

1. Corazza 1
2. Corazza 3 Line 1
3. Corazza 3 Line 2
4. Corazza 4
5. Corazza 6

Smartech LE Control Inc., 4

Overall Project Status and Report

Activities Done and Completed

1. Corazza 1
a) Installed Camera Mounting, mounted on the
flooring.
(Readjusted the position due to blockage in panel
door. Final position is approved)
b) Installed Rejector, Bin, Alarm and Sensor Systems
(Readjusted the position with respect to Camera
and Mounting)
c) Configured EXISTING Siemens PLC. Tested and
Reprogrammed
d) Set the camera parameters on Actual Product ,
parameters are OK and based on the actual
packaging
e) Modified the rejector mechanism into new design
(push type instead of divert type)
f) Tested the actual run function with respect to
conveyor
Smartech LE Control Inc., 5
STATUS: COMPLETED AND OPERATIONAL ON
EDEN REGULAR PACKAGE 165G
Overall Project Status and Report

Activities Done and Completed

1. Corazza 3 Line 1 and Line 2

a) Installed Camera Mounting and alarm, mounted
on the flooring.
b) Modified the Sensor positions using the existing
sensors
c) Use of existing rejector and sensor system.
Adjusted positions
(Modified the bin mechanism for larger
capacity)
d) Configured EXISTING Siemens PLC. Tested
and Reprogrammed
e) Set the camera parameters on Actual Product ,
parameters are OK and based on the actual
packaging
f) Modified the rejector mechanism into new
design( push type instead of divert type)
g) Tested the actual run function with respect to
conveyor
Smartech LE Control Inc., 6

STATUS: COMPLETED BOTH OPERATIONAL

Overall Project Status and Report

Activities Done and Completed

1. Corazza 4
a) Installed Camera Mounting, mounted on the wall.
b) Provided cover for lighting due to operator request.
c) Installed Rejector, Bin, Alarm and Sensor Systems
on the inclined conveyor
d) Configured EXISTING Siemens PLC. Tested and
Reprogrammed
e) Set the camera parameters on Actual Product ,
parameters are OK and based on the actual
packaging
f) Modified the rejector mechanism into new design
(push type instead of divert type)
g) Tested the actual run function with respect to
conveyor

STATUS: COMPLETED AND OPERATIONAL ON

EDEN REGULAR PACKAGE 165G
Smartech LE Control Inc., 7
Overall Project Status and Report

Activities Done and Completed

1. Corazza 6 - MANAGED BY SRJM PERSONNEL

a) Installed Camera Mounting, mounted on the wall.
Located on the 2nd level of the conveyor ( after the
inclined)
b) Repositioned the panel on the 2nd level
c) Installed Rejector, Bin, Alarm and Sensor Systems
on the inclined conveyor
d) Configured EXISTING Siemens PLC. Tested and
Reprogrammed
e) Set the camera parameters on Actual Product ,
parameters are OK and based on the actual
packaging
f) Modified the rejector mechanism into new design
(push type instead of divert type)
g) Tested the actual run function with respect to
conveyor

STATUS: COMPLETED AND OPERATIONAL WITH

Smartech LE Control Inc., 8
80% FUNCTIONALITY DUE TO PRODUCT STACKING
ON CONVEYOR
Project Status and Report

1. Corazza 1 – OPERATIONAL AND ABLE TO

DETECT OPEN FLAP AND NO CODE
2. Corazza 3 Line 1 – OPERATIONAL AND ABLE TO
DETEC OPEN FLAP( NO CODE WAS DISABLE
DUE TO PROBLEM IN THE CONVEYOR DESIGN)
3. Corazza 3 Line 2 – OPERATIONAL AND ABLE TO
DETECT OPEN FLAP AND NO CODE
4. Corazza 4 - OPERATIONAL AND ABLE TO DETECT
OPEN FLAP AND NO CODE
5. Corazza 6 – OPERATIONAL W/ 80% ACCURACY
DUE TO PRODUCT STACK

Smartech LE Control Inc., 9

Trainings Done:

- Vision System Training were conducted during the weekly meeting of each
Cluster. A presentation on operation and troubleshooting was included
during the training. Please check as attached.

- Overall, the systems installed in each Corazza was endorsed to their

respective resident operator.

Smartech LE Control Inc., 10

Attendance Copies

Smartech LE Control Inc., 11

Attendance Copies

Smartech LE Control Inc., 12

 Thanks

13

Smartech LE Control Inc.,