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  • Action Report - BKT Front Fendor Upr RL Nut Miss

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    Ashok Singh
    5 views11 pages
    The document summarizes an issue where the part number 58417-55T00, a Bkt front fendor upr LH for a YTA model, was missing an M6x1 nut. The operator performing the projection welding of the nut skipped this step, allowing the part to pass inspection without the nut. To address this, operators will now check 100% for nut presence and mark parts for the next 3 months. Training was also provided to prevent future defects.

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    Original Title

    Action Report _Bkt Front Fendor Upr RL Nut Miss (1)

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    The document summarizes an issue where the part number 58417-55T00, a Bkt front fendor upr LH for a YTA model, was missing an M6x1 nut. The operator performing the projection welding of the nut skipped this step, allowing the part to pass inspection without the nut. To address this, operators will now check 100% for nut presence and mark parts for the next 3 months. Training was also provided to prevent future defects.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    5 views11 pages

    Action Report - BKT Front Fendor Upr RL Nut Miss

    Uploaded by

    Ashok Singh
    The document summarizes an issue where the part number 58417-55T00, a Bkt front fendor upr LH for a YTA model, was missing an M6x1 nut. The operator performing the projection welding of the nut skipped this step, allowing the part to pass inspection without the nut. To address this, operators will now check 100% for nut presence and mark parts for the next 3 months. Training was also provided to prevent future defects.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 11

    Problem Statement: Bkt front fendor upr LH 58417-55T00 Nut miss

    Part Detail
    Part No.: 58417-55T00
    Part Name: Bkt front fendor upr LH
    Model: YTA
    How much: 1 Nos.
    Problem: M6x1 Nut miss

    Problem Date: 25-02-2022

    Towards zero defect


    Bkt front fendor upr LH Nut miss(PFD & Process Audit )

    1-M6X1 Nut Projection welding did by operator and process was


    manual

    2- During projection welding operator skip part without nut welding

    3- Without Nut welding part skip in OK part.

    4- During PDI Inspection quality inspector Randomly part inspection


    only.

    Towards zero defect


    Bkt front fendor upr LH Nut miss(Defective & OK Part )

    Towards zero defect


    Bkt front fendor upr LH 58417-55T00 Nut miss WHY-Why analysis

    Towards zero defect


    Bkt front fendor upr LH 58417-55T00 Nut miss

    Action Taken

    Towards zero defect


    1 & 2 . Bkt front fendor upr LH 58417-55T00 Nut miss

    Towards zero defect


    3 . Bkt front fendor upr LH 58417-55T00 Nut miss

    BEFORE AFTER

    1 & 2 . Bkt front fendor upr LH 58417-55T00 Nut miss

    100% Nut presence will check &


    marked by operator for next 03
    months

    Towards zero defect


    4.Bkt front fendor upr LH 58417-55T00 Nut miss

    Towards zero defect


    5.Bkt front fendor upr LH 58417-55T00 Nut miss

    Training provided with limit sample.


    Towards zero defect
    6.Bkt front fendor upr LH 58417-55T00 Nut miss

    Towards zero defect


    Bkt Front fendor upr LH Nut miss issue

    Thank you

    Towards zero defect

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