PT PERTAMINA (PERSERO)

DIREKTORAT PENGOLAHAN
REFINERY UNIT IV

REFINERY UNIT IV
CILACAP

2 Oktober 2015

CONFIDENTIAL AND PROPRIETARY

Any use of this material without specific permission of PT PERTAMINA (Persero) is strictly prohibited
OVERVIEW RU IV
1 Pertamina Refineries
Total capacity : 1.039 MBSD
RU IV Cilacap : 33.4 % on total capacity

RU V Balikpapan RU VII Sorong

253.5 MBSD 10 MBSD
24.3 % 1.0 %

RU II Dumai
170 MBSD
16.4 %

RU III Plaju
132.5 MBSD
12.8 %

RU VI Balongan RU IV Cilacap
125 MBSD 348 MBSD
12.1 % 33.4 %

PERTAMINA 2
OVERVIEW RU IV
1 Alur Pengolahan Minyak

Exploration (EP) Refinery Marketing

All supplies of crude oil to RU IV with Lifting the products from RU IV with :
tanker
• Tanker

• Pipeline

• Isotank
2 Area activities RU IV

JAVA ISLAND
JETTY 60
REFINERY
PETCHEM &
NON FUEL
PRODUCT

RE
RIV

AN
AN

CE
N
DO

AO
NU
SA

AV
KAM

HJ
CRUDE TANK
BAN AREA 70

UT
GA
N IS

SO
LAN
D
JETTY 70 LINE TO SBM
FUEL (CRUDE DISC)
CIB
PRODUCT + 16 KM
DISC.
CRUDE

4
PERTAMINA
OVERVIEW RU IV
3 RU IV Cilacap History
Grass RootRefinery
Grass Root Refinery (Middle
(Middle EastEast Crude)
Crude)
 Tujuan :: Produksi
Tujuan Produksi LPG,
LPG, BBM,
BBM, Base
Base Oil
Oil dan
dan Asphalt
Asphalt
 Fuel Oil
Fuel Oil Complex-I
Complex-I (100
(100 MBSD),
MBSD),
1974-1976  Lube Oil Complex-I (Base
Lube Oil Complex-I (Base Oil Oil 80,000
80,000 Ton/tahun)
Ton/tahun)
 Utilities &
Utilities & Offsite
Offsite
Expansion Project
Expansion Project (Domestic
(Domestic Crude)
Crude)
•• Tujuan :: Mengantisipasi
Tujuan Mengantisipasi pertumbuhan
pertumbuhan BBMBBM dalam
dalam negeri
negeri
•• Fuel Oil
Fuel Oil Complex-II
Complex-II (200
(200 MBSD),
MBSD),
1981 - 1983 •• Lube Oil
Lube Oil Complex-II
Complex-II (Base
(Base Oil
Oil 175,000
175,000 Ton/tahun)
Ton/tahun)
•• Utilities &
Utilities & Offsite
Offsite
Paraxylene Project (Naphtha from FOC-II)
• Tujuan : Produksi Paraxylene & Benzene
1988-1990 • Paraxylene (270,000 Ton/tahun), Benzene (120, 000 Ton/tahun).
• Utilities & Offsite
Debottlenecking Project
• Tujuan : Peningkatan Kapasitas BBM, Base Oil & Asphalt
• Fuel Oil Complex-I (to 118 MBSD)
1996-1998 • Fuel Oil Complex-II (to 230 MBSD)
• Lube Oil Complex (Base Oil to 428,000 Ton/tahun)

LPG & Sulfur Recovery Project

• Tujuan : Pemenuhan baku mutu SOx dan nilai tambah LPG
2001-2005 •
•
Produksi LPG +/- 400 Ton/hari
Produksi Sulfur 70 Ton/hari)

RFCC Project
• Tujuan : Meningkatkan produksi HOMC, LPG dan Propylene
2011-2015 • RFCC (62 MBSD), LPG Sweetening 1.500 TPD, PRU 430 TPD dan
Gasoline Hydrotreating 38 MBSD, Utilities & Offsite

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4 Simplified Block Diagram RU IV Cilacap

PRODUCTS :
MIDLE EAST • LPG
CRUDE REFINERY I • GASOLINE
FUEL OIL COMPLEX (FOC) I • KEROSENE
LUBE OIL COMPLEX (LOC) I
LPG & SULPHUR RECOVERY (SRU) • AVTUR
• GASOIL
• IDO
• MFO
• LUBE BASE OIL
• ASPHALT
• MINAREX
MIXED CRUDE
REFINERY II • SLACK WAX
FUEL OIL COMPLEX (FOC) II • PARAXYLENE
LUBE OIL COMPLEX (LOC) II/III • BENZENE
PARAXYLENE COMPLEX • SULPHUR
RFCC COMPLEX • PROPYLENE

PERTAMINA 6
5 RU IV Cilacap Configuration

PRODUCTS :
• LPG
• GASOLINE
• NAPHTHA
MIDLE EAST FUEL OIL
CRUDE : COMPLEX • KEROSENE
118 MBSD ( FOC) I • AVTUR
• GASOIL
• MFO

PRODUCTS :
LONG RES.
• BASE OIL
• PARAFFINIC OIL
LUBE OIL COMPLEX • MINAREX
( LOC ) I/II/III • ASPHALT
• SLACK WAX
• GASOIL
• MFO
MIXED CRUDE
(DOMESTIC & PRODUCTS :
FUEL OIL
IMPORT) : • LPG
COMPLEX PARAXYLENE COMPLEX
230 MBSD • PARAXYLENE
( FOC ) II
• BENZENE
NAPHTHA

PRODUCTS :
LPG & SULPHUR • LPG
RECOVERY (SRU) • SULPHUR
GAS
LSWR
PRODUCTS :
• LPG
RFCC COMPLEX
• HOMC
• PROPYLENE

PERTAMINA 7
6 RU IV Crude Intake

Crude Name
Arjuna, Attaka, Anoa, Badak, Bekapai, Belanak,
Domestic Belida, Banyu Urip, Cepu, Camar, Cinta, Duri, Geragai,
crudes Handil, Jatibarang, Katapa, Kerapu, Madura, Mudi,
Oyong, SLC, Senipah, Pangkah, Walio, West Seno

ALC, Azeri, Bonny Light, Cabinda, Champion, Congo,

Imported Cossack, Escravos, Espo, Elsharara, Kikeh, Mutineer,
crudes Nemba, Qarun, Qua Iboe, Rangdong, Saharan,
Sakhalin Vityaz, Seria, Su Tu Den

Crude composition Crude composition

100% 100%
Domestic 33% 28% Domestic 33% 28%

Import non ALC 29% 31%

Import 67% 72%
ALC 38% 41%

2013 2014 2013 2014

PERTAMINA 8
7 Crude & Product Distribution RU IV Cilacap

Crude Pipeline from SBM & CIB

Product Pipeline from RU IV Cilacap
Planned Product Pipeline
Product Pipeline from RU VI Balongan
East : till Teras Boyolali Fuel Storage
West : till Padalarang Fuel Storage

PERTAMINA
8 Product Distribution RU IV Cilacap

LPG LPG Filling Plant Domestic

Benzene, Paraxylene, Domestic
Export
RU IV Bandung
Gasoline
Domestic
Kero/Avtur
Gasoil TBBM Maos Yogya
Lomanis
Fuel Product
Domestic
Domestic
Export
Base Oil
LOBP Cilacap
Parafinic Domestic
Minarex Domestic
Slack Wax Domestic
Export
Asphalt Domestic
Domestic

PERTAMINA
8

Crude Distilling Unit (CDU) - Unit 011

Tujuan : Mengolah Crude Menjadi Produk BBM dan Feed
Paraxylene
Garis besar Proses : Pemisahan Crude Menjadi fraksi fraksi ( produk)
berdasarkan titik didih.

Proses unit : Distilasi Atmospheric dari Crude oil

Kapasitas : 230 MBSD atau 30.500 T/D
2
Tekanan : ± 1.0 Kg/Cm .
o
Temp. : 358 C.
Produk : Off Gas, Raw LPG, Light Naphta, Heavy Naphta,
Kerosene, LDO, HDO, LSWR

PERTAMINA
Karakteristik feed CDU

• Proses CDU
Di dalam kolom, srude terpisah
menjadi lima fraksi, yaitu produk
atas, kerosene, LGO, HGO, dan
Long Residue sebagai produk
bawah. Cairan yang bergerak ke
bawah dilucuti dengan steam
untuk mengambil produk atas
yang terbawa arus itu.

PERTAMINA
RFCC & PLBC
PROJECT OBJECTIVE IMPACT PROGRESS
RFCC Mengkonversi low value • Peningkatan Margin Sudah
product (Long Res/LSWR) Kilang beroperasi
menjadi high value product • Peningkatan
(Gasoline, LPG, Propylene) kompeksitas kilang dari
5.4 menjadi 6.0
• Meniadakan Import
HOMC

PLBC Meningkatkan kualitas Gasoline • Peningkatan Margin • Proses

RU IV setara Euro IV Kilang Bidding
• Peningkatan telah selesai
kompleksitas kilang • Persiapan
menjadi 7.2 Ground
breaking
Project

PERTAMINA
CILACAP REFINERIES CONFIGURATION

PERTAMINA
Page 15
Page 16
 Cilacap Blue Sky Project
Profil PLBC
Investasi
Proyek Langit Biru Cilacap (PLBC)
“Menaikkan spesifikasi Gasoline (RON 88)
392 Juta USD menjadi Pertamax (RON 92)”
IRR
16,4
%
Durasi
34 Bulan Contract
Award
Mechanical
Completion
Operational
Acceptance
M
M-0 Engineering – Procurement - Construction M31 M34
Kapasitas 33,5

Platforming Start-up
naik 30% …
14.30 18.600  Melakukan revamp  Membangun unit baru
0 Mengubah pola Light Naphtha
BPSD BPSD
operasi Unit Hydrotreating & Isomerization
Jumlah Platforming I dari (21.500 BPSD).
Pekerja fix-bed catalyst menjadi
terlibat  Membangun unit baru
continuous catalyst
Utilitas dan Offsite
400~900 regeneration. - HP Steam Boiler 110 ton/hr
- Steam Turbine Generator 8 MW
Pelaksana proyek - Cooling Water System
- Instrument Air System
- Nitrogen Package
- Oily Water Treatment
Konsorsium - Spent Caustic Treatment

Business Development – Refinery Directorate MS

LINGKUP PLBC

 REVAMPING SEMI REGEN PLATFORMING I to CCR PLATFORMING

 NEW ISOMERISATION COMPLEX
 ADDITIONAL EQUIPMENT IN UTILITIES COMPLEX

New

Revamping

PERTAMINA
TERIMA KASIH

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PERTAMINA