Professional Documents
Culture Documents
Expired date :
Revise No / date :
Revised :
APPROVED BY :
Dept. Engineering Operation Project Manager
Signature
Name
Date
Distribution to :
1.
2.
3.
METHOD INSTALLATION
FIRE ALARM
MATERIAL
Main equipment of fire alarm
Detector of speator Floor Slab
Installation cable PVC Conduit
Conduit
Terminal box Tee Doos
Supporting material
Flexible Conduit
EQUIPMENT
Ducting
Tongs, Screwdriver etc
Water pass
Key pas
Distance Variable
SCOPE OF WORK
Installation of conduit
Ceiling Grill Supply
Installation of fire alarm cable
Installation of detector
Annunciation
TBF
Smoto
Data MDF Detector
zone
RUANG KONTROL
TBF
Electronic Shaft
Power Master Heat
Suppl Control Fire Detector
y Alarm
Fixed
TBF Temp
Detector
Sprinkl Pump
er Signa
Signal l
grounding
Flow Hydrant
Switch Panel
INSTALLATION METHOD
OF
FIRE FIGHTING
A. MATERIAL
- Pums
- Valve
- Pipe Gip/ black steel
- Hydrant box & Acc
- Hydrant Pillar
- Siamese Connection
- Head Sprinkler
- Fire Extinguisher
- Supporting material
B. EQUIPMENT
- machine weld
- hand gear
- settle drill & Hand drill
- tactol
- Pipe toy, Pass toy, etc
C. SEQUENCE OF IMPLEMENTATION
C.1. Installation of Indoor Pipe
-Marking pipe stream conform to shop drawing and co-ordinate with stream
lines. Other works such as AC pipe stream,
Plumbing, Tray Cable etc.
-Cut pipe conform to dimension required.
-Cover pipe Black Steel (GIP if it will be painted all over the pipe) with base
paint (zinc chromatee).
-After base painted cover the pipe with red paint.
-Install both hanger and support pipe conform to marking result.
-Install pipe GIP/Black Steel conform to dimension on shop drawing,
connecting pipe diameter less than
2,5 inch with drat and diameter 2,5 inch or more with weld.
-Use rope & water pass to measure the straightness of pipe.
-Do painting work for pipe connection area.
-Do pipe pressure test with pressure conform to specification available.
-For installation of fire sprinkler dropper pipe must be co-ordinate prior to
plafond work (architectural)
and other ME work.
-Do pressure test once more if dropper pipe has already been installed.
C.2. Installation of Outdoor Pipe
HYDRANT BOX
-Marking the location of hydrant box placing.
-Make the foundation of hydrant box
-Install hydrant box on its position.
-Protect hydrant box from dirt and paint.
-Accessories hydrant is installed after the condition of project is safe.
HYDRANT PILLAR
-Marking the location of hydrant pillar placing & siamese connection
-Dig the location of marking and pipe stream direct to its position.
-Connect installation pipe direct to the location of both hydrant pillar and
siamese connection.
-Install hydrant pillar and siamese connection.
C.5. Installation of Head Sprinkler
TEST SPRINKLER
-Open valve on installation of fire
sprinkler.
-Prepare valve cover operator on
floor/zone which will be tested.
-Position pump adjustment on auto.
-Heat the head sprinkler with fire.
-After sprinkler is broton, and test is
defined OK, close immediately valve on
installation direct to test area
-Replace head sprinkler which is broton
Diagram Block of Fire
Hydrant
Air Vent
Floor - floor To MCFA
Flow
Switch
Head SprinklerHead Sprinkler Hydrant Box
Field
Mechanical Shaft
Hydrant Siamese Hydrant
Pillar Conection Box
Ruang Pump
Gate Valve
Diesel
Pump
Che
ck
Valv Electric Pump
e
Grou
Joctoy
nd
Pump
tank
B. EQUIPMENT
- Hand Drill
- Tongs, Screwdriver etc
- Iron saw machine
C. SEQUENCE OF IMPLEMENTATION
- Install copper plate around panel room until grounding control basin
with cable BC
panel TM
trafo
BRC
wire
LVMDP
Grounding
BC / Copper Plate Markan
INSTALLATION
METHOD OF
CLEAN WATER
INSTALLATION
A. Material
- Pump – pump
- Valve
- Gyp Pipe / ABS
- Supporting material & fitting
B. Equipment
- weld machine
- hand gear
- settle drill & hand drill
- tackle
- toy of pipe, pass toy, etc
C. Sequence of Impglueentation
-Marking pipe stream conform to shop drawing and coordinate to with stream of. an
pipe stream AC, Sewage water, Fire Fighting,Tray Cable etc.
-Cut pipe conform to dimension required.
-Cover gyp pipe (if it will be painted all of them/exposee area) with base paint (zin
-After base painted cover pipe with paint(color conform to technical specification)
-Install hanger and support pipe conform to marking result.
-Install pipe GIP conform to dimension on shop drawing, the connection of pipe, dia
2,5 inch with drat and diameter 2,5 inch above with weld.
-Use rope & water pass to measure the straightness pipe.
-Do painting work for pipe connection area.
-Do pressure test pipe with pressure conform to specification available.
-For installation of pipe on the wall, must be co-ordinate prior to ceramic work (arc
and sanitary.
-Do pressure test one more time if pipe on the wall has already been installed.
C.2. Installation of Pipe Outdoor
-Marking pipe stream.
-Dig pipe stream at depth fit to its elevation.
-connect to pipe upon excavation.
-Cover pipe with zinc chromate.
-Do pipe pressure test with pressure conform to technical specification available.
-Give sand layer on excavation base.
-Put down the pipe into excavation.
-Cover excavation one more time with sand.
-Fill the excavation.
Pump
Boost Wat
er er
tank
Elevated Water Tank
URE
H
OC
BR
3rd upper
T HE
level to
O OK
below L
Gravity
System
Water Pump
Garden installation
Pump
transf
er
Pipe of
Ground
PDAM
Reservo
ir
Diagram Block of Clean
Roof
Water Mecha
nical
Shaft
Pump Booster
Roof Tank
Gat
e
Val
Toilet Toil Pantry ve
et
R. Pump
Sand
Filte Grou
r nd
tank Fiel
Che
ck d
Valv Kra
Deep PDAM e Pump Transfer
n
Well
INSTALLATION
METHOD OF
SEWAGE WATER INSTALLATION
A. Material
- Pumps
- Valves
- PVC Pipe
- Supporting
material
B. Equipment
- Hand gear (gerinda)
- Iron saw machine
- Settle drill & Hand drill
- Key pipe, Pass toy, etc
C. Sequence of Impglueentation
Diagram Block of
Sewage Water
(Example)
Vent
Male Female
Toilet Toilet
Kitchen
Kitchen Sink
CO Closet Urinoir LV FD
STP
tigmatic diagram of sewage water
F C
D O
F C
D O
F C
D O
F C
D O
CITY
SALUR
AN
F C
D O
WASTE
THREATMEN
T CENTER
INSTALLATION METHOD OF GENSET
A. MATERIAL
- Genset
-Spring Mounting
-Silencer
-Solar Tank
-Solar Pump
-Exhaust Radiator
-Fitting, Valve & Hanger
B. EQUIPMENT
- Fork Lift/ Gyp Pipe
-Hydraulic Jack
-Hand Drill
-Pass toy, Screwdriver etc
-Beams
C. EQUIPMENT OF GENSET
-Install attenuator
daily
tank
Hand Electric
Pump Pump
monthly
tank
INSTALLATION METHOD OF
SANITARY
A. Material
-Sanitary material :
- Closet
- Wastafel
- Urinoir
- etc.
-Supporting material
B. Equipment
-toy of pipe,
-Pass toy, etc
C. Sequence of Pelaksanaan
- Check with water pass from each side to make the bath tub in straight
water pass
water pass
Bath tub
Installan bata
Ke saluran
air bekas
C.2. Installation Sitting Closet
- Install fisher.
y
Pouring silicon
around
Sparing pipebuangan sparing pipe
X and Y are
conformed to
closet type
Location of fisher
C.3. Installation of Squatting Closet
ELECTRICAL WORK
INSTALLATION
METHOD OF
ELECTRICITY
INSTALLATION
A.
MATERIAL
B. EQUIPMENT
- Pancingan Wire
- Tongs, Screwdriver
- Paper tape and coloring
C. SEQUENCE OF IMPLEMENTATION
INDOOR INSTALLATION
-Insert pancingan wire into conduit
pipe conform to its group
-Pull cable with pancingan wire assist
-Mark cable conform to group with
tape and coloring
-The connection of cable could only be on
tee dos and with dope weld
-Merger cable which has already been installed
OUTDOOR INSTALATION
Clamp
conduit Pipe 10 cm
Tee doos
10 cm
10 cm
5 cm
5 cm
Clamp
Bended Sock 5 cm
Cable Rack
Clamp
conduit pipe
Installation
Cable
1.0 m
Cable Cable ties 60 cm 60 cm
Plate beton
Dynabolt
Hanger
Concrete Plate
Clamp
Cable Rack Tee doos
dope weld
CABLES
PLATE 12 mm
TIE BEAM
HANGER
PIPE
CABLE TRAY
FLOOR SLAB (t = 12 cm)
FLEXIBLE PIPE
SOCKET
PROPOSED OF INBOW
ELECTRIC & ELECTRONIK
INSTALLATION FIRST LAYER OF STEEL FRAME
WORK
CABLE ON TRAY
-Make sure that width of tray is enough for the amount of cable
that will be installed
-Cut cable with the length exceeded 1 meter from requirements
-Pull cable one by one with the sequence from the edge
-Use cable ties as cable tighten with the distance of 1 meter
-Cable is ready to be connected to panel
CABLE ON LADDER
-Make sure that the width of ladder is enough for number of cable
that will be installed
-Cut cable with the length is exceeded 1 meter from requirements
-Pull cable one by one with the sequence from the edge
-Use ropes if cable will be installed vertically
-Use cable ties as cable with the distance 1 meter away
-Cable ready to be connected to panel
- Connect to installation
- Connect to installation
METODE
PEMASANGAN
KABEL TRAY &
LADDER
A.
MATERIAL
- Kabel Tray
- Kabel
Ladder
- Gantungan
- Kabel NYA
- Fitting &
Jointing
B. PERALATAN
- Kunci Pas
- Tang,
Obeng
- Bor
Tangan
- Kapur
Tulis
C. URUTAN PELAKSANAAN
KEBEL TRAY
-Marking jalur tray sesuai shop drawing, tandai lokasi pengeboran untuk gantungan
-Bor lokasi gantungan
-Pasang gantungan tray sesuai dengan ketinggian yang diminta
-Tray dengan lebar 100 cm ke atas harus dipasang support pada tiap balok struktur atasnya
- Pasang kabel tray
-Pada setiap sambungan pasang penghubung grounding dengan kabel NYA 2,5 mm.
KEBEL LADDER
-Marking jalur ladder sesuai shop drawing, tandai lokasi pengeboran untuk gantungan
-Bor lokasi gantungan/support
-Pasang gantungan/support ladder
- Pasang kabel ladder
-Pada setiap sambungan pasang penghubung grounding dengan kabel NYA 2,5 mm.
FLOOR SLAB TEE DOOS
PVC CONDUIT
FLEXIBLE CONDUIT
DISTANCE VARIABLE
CEILING
LAMP
TEE DOOS
FLOOR SLAB
COVER HANGER
PVC CONDUIT
DISTANCE VARIABLE
CABLE NYA IN
STEEL TUBE LAMP HANGER
LAMP
INSTALLATION OF ROAD AND GARDEN LIGHTING
- Marking lamp position
- Make the foundation lamp pillar
- Built lamp pillar
- Install lamp onto pillar
- connect to installation
break stream of
conduit switch
30 cm
INSTALLATION SWITCH AND STOP KONTAK
cable cable
installation installation
conduit conduit
wall
wall
cable cable
inbow dos swit
installation installation
switch ch
150 cm
150 cm
inbow dos stop 30 stop
kontak cm kontak 30
cm
INSTALLATION METHOD OF
LIGHTNING PROTECTION
A. MATERIAL
- Conduit PVC
- Lightning Protector Pillar
- Cable Coaxial / BC / NYY
m
- Copper Rod
30
- Head Lightning Protector
=1
on
cti
ot e
Pr
i us
B. EQUIPMENT
d
Ra
F”
“E
- Grounding test
- Tongs, screwdriver, iron saw machine
- Bending conduit
C. SEQUENCE OF IMPLEMENTATION
- Architectural Finish
LIGHTNING PROTECTION
SYSTEM PLAN
LIGHTNING PROTECTOR
HEAD DETAIL
Down Conductor
500
PVC Clamp
Inspection Box 500
Down Conductor
Column Inspection
2.00 m
Conduit
Wall
50 500
Floor
2000
Ground Surface 500
Down Conductor
Grounding Pit
500
10 cm
Ground Surface
Concrete Cover
Gravel 20 cm
100 mm
- PABX
- Telephone
- Telephone Outlet
- Installation cable
- Conduit
- Terminal box
- Supporting material
Making hole for telephone outlet
conduit stream
B. EQUIPMENT
C. SEQUENCE OF IMPLEMENTATION
- Installation of installation
cable rack
- Installation of terminal box
Teleph
Powe one
r Outlet
Suppl Computer TBT
y
Teleph
Printer
RUANG KONTROL one
Stabiliz PABX Outlet
Electronic Shaft
er TBT
Consol
Operation
MDF
Telep Direct
hone TBT Channel
Public Telp.
grounding
Power Cable
Junction Box of Telkom
Data Cable
Extension Cable
INSTALLATION
METHOD OF
TRANSFORMATOR
20 cm
A. MATERIAL
- Transformator
- Rectangle steel 5 cm 20 cm
- Foundation Material
B. EQUIPMENT
- Tongs, Screwdriver
- Pass toy
- Hand drill
C. SEQUENCE OF IMPLEMENTATION
to
grounding
``
``
INSTALLATION METHOD
OF
TRAY CABLE & LADDER
A.
MATERIAL
- Cable Tray
- Cable
Ladder
- Hanger
- Cable NYA
- Fitting &
Jointing
B. EQUIPMENT
- Pass toy
- Tongs,
Screwdriver
- Hand Drill
- Chalk
C. SEQUENCE OF IMPLEMENTING
TRAY CABLE
-Marking stream of tray conform to shop drawing, mark the location of drilling for
hanger
-Drill the location of hanger
-Install hanger tray conform to the height required.
-Tray 100 cm width or more must have installed support on each beam beyond.
- Install cable tray
- On every connection install grounding connector with cable NYA 2,5 mm.
LADDER CABLE
-Marking stream of ladder conform to shop drawing, mark the location of drilling
for hanger
-Drill the location of hanger/support
-Install hanger/support ladder
-Install cable ladder
-On every connection install grounding connector with cable NYA 2,5 mm.
INSTALLATION METHOD OF PANEL
A. MATERIAL
- Panel
-Dynabolt
-Foundation Material
B. EQUIPMENT
- Hand Drill
- Pass toy, Screwdriver etc
-Water pas
C. INSTALLATION PANEL
``
C.2. Semi In bow Panel
PDCA :
Plan : planning of Site
Plan
Do : who & how
Check & Action : standard procedure
/ maintenance
BOCAL :
Bahan :
warehouse
Orang : by
whom
Cara :
management
Alat : work
shop
Lingkungan : site
plan
Planning of Site Plan Requirement
Housekeeping Management
ISO 9000
Management
Commitment
Working Procedure
Ladder
Safe enough and
comfortable
PP-5th Floor
PP-3rd Floor
PP-2nd Floor
2
Y
m
Y
2
m
N
50 Y
m
X NY
6
m
X
MEDICINE & LIBRARY
4
2
m
PP-1st Floor
4
m
70
X
4
Y
Y
``
N
SDP-MedIcine
PP-2nd Floor
2
Y
m
Y
m
2
N
25 Y
m
X NY
6
m
`` 4
X
PP-1st Floor
4
SDP-U
PP-5th Floor
PP-4th Floor
PP-2nd Floor
2
50 Y
m
2
6 Y
X NY
m
m
X NY
m
4
PP-1st Floor
``
SDP-P
GENERATOR 75 Kva
TEMPORARY SUPLY OF WATER DIAGRAM
FOR MEDICINE BUILDING
Elevated
Water Tank
50 m3
Water Pump
Foot Valve Water Pump
Kap = 50 Kap = 135 lt/m
Foot Valve lt/m Floater
Head = 36 m
Head = 30 m Valve
Elevated
Water Tank
50 m3 10 m3
(Medicine)
Elevated
Water Tank
50 m3
Water Pump
Foot Valve
Water Pump
Kap = 50 lt/m Kap = 135 lt/m
Foot Valve Head = 30 m Floater Head = 36 m
Valve