RE-QC CHECK PLAN

Contents :
1. Stock FG
2. Workflow Muck Series
3. Workflow ADB Series
4. Layout
5. MPP Needs
6. Plan Timeline and Target
Stock FG
LIST FG

Row Labels Sum of Qty Order Sum of Stock End of FG Sum of Balance
ADB 33492 31230 2262 Qty by Specimen :
ADB GT RUBBER 7044 6030 1014
ADB KIDS 1494 1494 0  ADB = 46,998 prs
ADB Printing 1194 1194 0
ADB WIDE 5868 5844 24
 Muck 01 = 22,350 prs
ADS 1206 1206 0  Muck 02 = 81,386 prs
ASM 5394 5394 0  Muck 03 = 35,904 prs
ASP 25370 22400 2970
CHH CAM 8292 7992 300
CHM Cool 2988 2976 12
CHM W 5100 5100 0
CHS 4956 4830 126
CHS Cool 1452 1452 0
M2A 17022 14874 2148
M2L 13578 13092 486
M2L W 5208 4872 336
M2M W 4170 3066 1104
MMG 6336 6336 0
MMH 8094 8094 0
MMM 6120 5592 528
WDM M 20586 20496 90
WET 18306 13074 5232
Grand Total 203270 186638 16632
 Workflow Re-QC Check (Muck Series)
100% Application Application Chamber Application
Metal OK Submersion
Pick Up Aqua proof Aqua proof temp = 50 - Aqua proof OK Vulcanize Cooling Fan
Detector Test QC Check
Shoes (Pressure=3Kg/cm2 into 3 ways around in 2 55OC, time = around in 2 Process 60 min
* Muck 01 only
timer = 8 sec) overlap ways overlap 2-3 minc ways overlap
around NOT OK *Muck 01 & 03 =
NOT OK
water 100 OC
Muck 02 = 60OC 100%
timer = 20 mi nutes
Submersion
C-Grade C-Grade Cleaning Test
(Pressure=3Kg/cm2
timer = 8 sec)

Air Spray
PICTURE FORMULA

NO DROP = 60%
NOT
OK
GLUE WB AP39A = 40% Repair FT
Cleaning
220

OK

Re-flocking
Repair
Process

NOT OK NOT OK

Double
Wrapping Impactiva OK OK QC Check OK
Attaching QC Check Attaching QC Check Chamber ( 4
Packing shoe in to Final Cosmetic, Cleaning
Foot form bonding Insole Flocking meter)
inner box Inspection Height temp = 50 - 55O C,
timer = 4-6 min
NOT OK
NO
QC check
Carton : OK
-. Size FG
-. Model
-. Color
Workflow Re-QC Check (ADB Series)
100% NOT Application of Chamber Application of Vulcanize
Submersion Application of
Pick Up Air Spray & OK Aqua proof temp = 50 - Aqua proof Check after OK Process Cooling Fan
Test Aqua proof into
Shoes Cleaning around in the 55OC, time = around in the repair temp = 100OC 60 min
(Pressure=3Kg/cm2 3 ways overlap
timer = 8 sec) bottom outsole 2-3 min bottom outsole timer = 20 min
NOT OK
OK

100%
Submersion
PICTURE FORMULA Test
(Pressure=3Kg/cm2
timer = 8 sec)
NO DROP = 60%

GLUE WB AP39A = 40%

NOT
OK
Repair use Air spray &
FT220 Cleaning

OK

QC check QC check
Carton : Wrapping Impactiva
Attaching OK QC Check OK labeling, Attaching
FG -. Size Packing shoe into Final
Foot form Bonding cosmetic, Insole
-. Model innerbox Inspection height
-. Color

NOT OK

NOT OK
Repair
Layout
MPP Needed
Area No Job Description (person)

Autoclave Tank Muck Series

1 Preparation 3
2 Metal Detector 1
3 1st Submersion Test 2
3 4 Air Spray 2
4 5 6 6 7 7 7 8 8 8 10 5 Cleaning 2
1 6 Application AP into 3 ways overlap 4
1st Application AP around in 2 ways

Repair Leaking
7 6
1 overlap
Submersion 2nd Application AP around in 2 ways
8 6
Start Chamber overlap
9 QC Check after repair 1
Submersion 10 Prepare Autoclave 2
11 2nd Submersion Test 2
29
1 12 Air Spray 1
2 4 5 6 6 7 7 7 8 8 8 9 13 Cleaning 1
10
3 14 Attaching sticker cover outsole 2
29
15 Attaching Gauge 2
16 Primer 007 1

Repair Flocking
11
26 19 18 17 15 14 12
17 Spray Glue 2
24 23 22 19 18 17 16
18 Spray Leather powder 4
19 Open gauge, remove sticker & Cleaning 4
28 20 QC Check after flocking 1
Submersion 21 Attaching Insole 1
Chamber 22 Spray anti fungus 1
28 23 Repair 2
Submersion 24 QC Cosmetic check, bonding, height 2

Finishing
25 Attaching Foot Form 1
27
26 Wraping 2
26 25 24 21 20 19 19 18 18 15 14 13 27 QC Packing 1
11 28 Packing 2
29 Leaders 2
Total 63
 MPP Re-QC Check
MPP Re-QC Check ADB Series MPP Re-QC Check Muck Series
Capa : 1,600 prs / days (200 prs/hrs)
capa : 560 prs/days ( 70 prs/hrs)
MPP Needed
Area No Job Description
MPP Needed
(person) MPP :
Area No Job Description
(person) 1
2
Preparation
Metal Detector
3
1
 ADB Series : 19 peoples
1 Preparation 2
2 1st Submersion Test 1
3 1st Submersion Test 2  Muck Series : 63 peoples
4 Air Spray 2
3 Air Spray & Cleaning 1 5 Cleaning 2
4 Application AP into 3 ways overlap 1

Repair Leaking
6 Application AP into 3 ways overlap 4
1st Application of AP around in the
Capacity :
Repair Leaking

5 1 1st Application AP around in 2 ways

bottom outsole 7 6
 ADB Series : 70 prs / hours
overlap
2nd Application of AP around in the 2nd Application AP around in 2 ways
6 1 8 6
bottom outsole overlap
9 QC Check after repair 1  Muck Series : 200 prs/ hours
7 QC Check after repair 1 10 Prepare Autoclave 2
11 2nd Submersion Test 2
8 Prepare Autoclave 2 12 Air Spray 1
13 Cleaning 1
9 2nd Submersion Test 1
14 Attaching Gauge 3

Repair Flocking
10 Air Spray & Cleaning 1 15 Spray Glue 2
11 Attaching Insole 16 Spray Leather powder 6
1 17 Cleaning 4
12 Spray anti fungus
18 QC Check after flocking 1
13 QC Cosmetic check, bonding, height 1 19 Attaching Insole 1
Finishing

14 Repair 1 20 Spray anti fungus 1

15 Attaching Foot Form 21 QC Cosmetic check, bonding, height 2

Finishing

1 22 Repair 2
16 Wraping
23 Attaching Foot Form 1
17 QC Packing 1 24 Wraping 2
18 Packing 1 25 QC Packing 1
26 Packing 2
19 Leaders 1
27 Leaders 2
Total 19 Total 63
 MPP Re-QC Check (option 2)
Capa : 1,600 prs / days (200 prs/hrs)
MPP Needed MPP Needed
Area No Job Description (person) (person) MPP :
Muck Series ADB Series
 ADB Series : 46 peoples
1 Preparation 3 3
2 Metal Detector 1 0  Muck Series : 63 peoples
3 1st Submersion Test 2 2
4 Air Spray 2 2
5 Cleaning 2 2
6 Application AP into 3 ways overlap 4 4
Capacity :
Repair Leaking

1st Application AP around in 2 ways

7 6 6
overlap  Muck & ADB Series : 200 prs/ hours
2nd Application AP around in 2 ways
8 6 6
overlap
9 QC Check after repair 1 1
10 Prepare Autoclave 2 2
11 2nd Submersion Test 2 2
12 Air Spray 1 1
13 Cleaning 1 1
14 Attaching Gauge 3 0
15 Spray Glue 2 0
Flocking
Repair

16 Spray Leather powder 6 0

17 Cleaning 4 0
18 QC Check after flocking 1 0
19 Attaching Insole 1 1
20 Spray anti fungus 1 1
21 QC Cosmetic check, bonding, height 2 2
Finishing

22 Repair 2 2
23 Attaching Foot Form 1 1
24 Wraping 2 2
25 QC Packing 1 1
26 Packing 2 2
27 Leaders 2 2
Total 63 46
Plan Time Line & Target
Month
Need
Model Qty Capa / hours MPP Target 1 2 3 4 5 Total
Days
I II III IV
Hourly (avg) 68 160 200 200 200 200 200 200
Chore 139,640 200 63 139640 93 days
Daily 2720 6400 8000 8000 32000 32000 32000 18520
Hourly (avg) 38 70 70 70 70 70 70 70
ADB 46,998 70 19 46998 87 days
Daily 1520 2800 2800 2800 11200 11200 11200 3478

Learning Curve Muck Series Learning Curve ADB Series

40000 40000
32000

32000

32000

18520
20000 20000

11200

11200

11200
8000

8000
6400

3478
2720

2800
2800

2800
1520
0 0
1 2 3 4 5 6 7 8 I II III IV 2 3 4 5
Time Line (option #2)
Month
Capa / Need
Model Qty MPP Target 1 2 3 4 5 6 7 Total
hours Days
I II III IV
Chore Hourly (avg) 68 160 200 200 200 200 200 200 200 200
186,638 200 63 186638 121 days
and ADB Daily 2720 6400 8000 8000 32000 32000 32000 32000 32000 1518

Learning Curve Muck & ADB Series

40000

32000

32000

32000

32000

32000
20000
8000

8000
6400
2720

1518
0
I II III IV 2 3 4 5 6 7