An Internship Report

on
“Summer Training at Powerlite Electricals
Submitted By:
AGHERA VATSAL (19BEE004)
ABSTRACT

▪ So I was doing internship at Powerlite Electricals Ltd. which is the company of the manufacturing and
repairing the Transformers. This company is recognized as a leader in its circle for manufacturing and
repairing of the transformers.
▪ Transformer is a device that transfer electrical energy from one circuit to another bymagnetic coupling
without requiring relative motion between its parts, either increasing(stepping up) or reducing (stepping
down) the voltage.
▪ It is important that how we’ll assemble the core after the coils are ready. It has star and delta connections
in the between of core wire’s connections. The toplet which is connected with bushing: LV and HV
bushing which after that connect with different terminals. There is large cylindrical tank know as
conservator tank where we topping the oil. There is one whole big tank which is contain the this toplet
connect with assemble core inside it with full of oil filling after the testing of transformer.
CONTENT
▪ INTRODUCTION TO TRANSFORMER
▪ ASSEMBLING
▪ TESTING OF TRANSFORMER
▪ INSTALLATION AND MAINTENANCE
▪ CONCLUSION
INTRODUCTION TO TRANSFORMERS
DEFINATION

A transformer is a device that

transfers electric energy from one
alternating-current
circuit to one or more other circuits,
either increasing (stepping up) or
reducing (stepping down)
the voltage.
WORKING PRINCIPLE OF TRANSFORMER

▪ The transformer action depends on

the principle of faraday’s law of
electromagnetic
▪ induction. In case of an ideal
transformer we ignore all resistance
zero and all ignore all losses.
CLASSIFICATION OF TRANSFORMER

1. On the basis of output

2. On the basis of construction
3. On the basis of winding
4. On the basis of AC supply
5. On the basis of service and load
CONSTRUCTION

1. Core Type Construction 10. Buchholz Relay

2. Shell Type Construction 11. Transformer Tank
3. Insulation 12. Tap Changer
4. Conservator
5. Breather
6. Explosion Vent
7. Radiator
8. Bushing
9. Windings
ASSEMBLING
Classification of Windings

▪ Concentric Windings
▪ Sandwich Winding
▪ Cylindrical winding
▪ Helical winding
▪ Cross-over winding
▪ Continuous disc winding
Core Construction

▪ In both types of transformer core design, the magnetic flux linking the primary
and secondary windings travels entirely within the core with no loss of magnetic
flux through air. In the core type transformer construction, one half of the winding
is wrapped around each leg (or limb) of the transformer’s magnetic circuit as
shown above.
Core Coil Assembly

▪ The copper windings determine the voltage a transformer can handle without any
complications. Perfect ratio figures for large or medium powered transformers are
applied. The windings may have a circular or helical configurations. Winding in
the transformers ensure reliability, quality, and sustainability. Once the purpose is
known. Accordingly, the windings ratio is calculated and configured for a transfor
Testing of Transformer
Type of Transformer Testing
1) Transformer winding resistance test.
7) Measurement of impedance voltage
2) Transformer ratio test.
8) Temperature rise test of Transformer.
3) Transformer vector group test.
9) Induced voltage test. 10) Oil BDV t
4) Dielectric tests of transformer.
5) Measurement of insulation resistance.
6) Impulse test of transformer
INSTALLATION AND MAINTENANCE
INSTALLATION AND MAINTENANCE

▪ First ground the transformer before starting the assembly. Static electricity can build up in the
transformer and cause a problem for the assembly crew. A static discharge could cause a crew member to
jump or move and lose their balance while assembling parts. Another item is to have all accessories to be
assembled set close to the unit, as this eliminates a lot of lost time moving parts closer or from a storage
yard. With the contractor setting the accessories close to the unit, you can usually save a day of assembly
time. Keep in mind that some transformer manufactures “match-mark” each item. This means that each
part has a specific location on the unit. Do not try to interchange the parts.
Transformer Maintenance

1. The length of time to have a transformer rebuilt or replaced

2. The extra load on your system
3. Rigging costs to move the transformer
4. Freight costs for the repair, or buying a new one
5. Disassembly and reassembly costs6. Costs to set up and use a mobile transformer
7. Costs for oil handling of a failed unit
8. Vacuum oil filling of the rebuilt or new transformer
9. Customer’s dissatisfaction with outage
10. Labor costs, which usually cover a lot of overtime or employees pulled away from their normal work
schedule
Conclusion
▪ My overall experience at “Power Lite Electrical Ltd.” was very
knowledgeable and with guidance of persons made it more
practical experienced and useful.
▪ The experience and knowledge I have gained here has made me
more confident to take up the concepts of transformers as my
project interest. Thereby I am enough confident technically.
▪ I learnt to emerge as one of the finest technical and electrical
engineers of higher learning to develop engineering professional
who are technically competent, ethical and environmentally
friendly for betterment of society and to accomplish stimulating
learning environment through high quality internship in Indus
THANK YOU