WORKING OF POWER SYSTEM IN HIL INDUSTRY

SUBJECT CODE-18EEP102L
SUBJECT TITLE-INDUSTRIAL TRAINING 1

Company : HIL Hyderabad Industries Ltd. Presented By: AVIJIT SINGH

manufacturing plant in Satharia RA1911005010113
(located 40 kms from Jaunpur in Uttar Pradesh)

1
 OUTLINE OF THE PRESENTATION
1
• Introduction

2
• Overview of the product and company

3
• Importance of ur Visit

4
• Body of the presentation

5
• What have you learned

• Conclusion
6

• Certificate
7

2
 Introduction

HIL Limited is a flagship company of the $2.4 Billion conglomerate, CK Birla

Group. The company offers comprehensive building materials and solutions
for 70+ years and has achieved market leadership by developing and
marketing the most sustainable and relevant products which are future-
ready, high quality, and have innovation at its core.
HIL has 5 major brands- Charminar, Birla Aerocon, Charminar Fortune, Birla
HIL, and recently acquired German flooring brand, Parador. 
Overview of the product and company
It is an undisputed leader of the Indian roofing and cladding
market. It virtually dominates the roofing industry with its
exhaustive range of innovative and eco-conscious products. From
Asbestos Cement Sheets to Colour Coated Sheets and Eco-friendly
Non-Asbestos, Fortune – Charminar caters to all categories and
for all seasons.
 Electrical Power Distribution Diagram

33KV/11KV

main circuit breaker – Line 1 & Line 2

 V

Automatic
Automatic Voltage
Voltage regulator 2
regulator 1

Automatic Power Factor Correction

Panels ( APFC Capacitor Panel )
The most economical value of power factor lies
between 0.9 to 0.95. If the value of power factor
lies below 0.8 (approx), then it draws more
current from the load.
Diesel generator

• This is DG (Diesel
generator).
• An alternator generator of
110 KVA rating
• Which is connected with
the power control center (
Line 1&2)
• It act as backup or source
of desired power .
• This diesel generator can
be used as an emergency
power supply in case of
power cuts or in places
where there is no
connection with the
power grid
 ELECTRICAL LINE 2
ELECTRICAL LINE 1

ACB for EB
ACB for EB ( Electric (Electric Board)
Board)
Air circuit Air circuit breaker
line 2
breaker line 1
Bus Coupler

This coupler is a
breaker used to
couple two
busbars in order
to perform
maintenance on ACB for DG(Diesel
ACB for DG(Diesel other circuit generator)
generator) breakers
associated with
that busbar.
 POWER CONTROL CENTER
 PCC for Line 1 and Line 2
 And also D.G. sets are connected

Stacker & Main

RM preparation Pump Destacker Machine
Heating Chamber VFD Drive RM Pump
Compressor preparation
Lightning

Stacker & Main Heating Dry Waste

Dry Waste
Machine Chamber

Striping Compressor
 Mill
PLANT LAYOUT
 Raw material section.
• Raw material handling
• Raw material Preparation
Fibre cone

Fibre
Gowdown Beater Dilution tank
Elevator tank

Fibre silo

Weigh
Bag opener
Hopper
Storage tank
 Main machine
Drum
section

Six pipe lines

conveyor
belt

Six vat Stacker

machine
 Stacker
Machine

Yard
Heating
chamber De-stacker Stretch wrap
 PLC.
PLC stands for Programmable Logic Controller. They are industrial computers used to control different
electro-mechanical processes for use in manufacturing, plants, or other automation environments.
PLCs vary in size and form factors. Some are small enough to fit in your pocket while others are large enough to
require their own heavy-duty racks to mount. Some PLC’s can be customized with back planes and functional
modules to fit different types of industrial applications.
PLCs are widely used in a variety of industries because they’re fast, easy to operate and are considered easy to
program. PLCs can be programmed in several ways, from ladder logic, which is based on electromechanical relays, to
specially adapted programming languages of BASIC and C .

inputs, outputs
cards.
CPU monitors
 What have I learned
Test a Load Cell
To test a load cell before putting it to use, we’ll need a multimeter and a voltage
source.
Measure the resistance of the input and output leads of the load cell by setting up
the multimeter in Ohms.
Compare the measurement values with the calibration certificate from the
manufacturer to see if they closely match each other.
Similarly, check the load cell for accuracy by measuring the millivolts signal from
the input leads. With no force applied to the load cell, the value should be zero.
Apply a calibrated dead weight as specified in the calibration certificate and
compare the values again.
Motor Maintenance Checklist to Avoid Failure
2. Shutdown maintenance: 3. Preventive maintenance:
1. Breakdown Maintenance:

This maintenance is done This maintenance can only It is a scheduled

mainly when all the be performed while maintenance done on
windings burned up . equipment is not in use. And weekly basis.
it is done on yearly basis.
Checklist on daily basis:
1) Visual check=> a) Vibrations b) Noise c) Temperature ( Ventilation)

2)
• Frequently ( week/monthly)
Loose connection
• Dust and oil clean
• Oil and Lubricant level
• Carbonised wire
• Air gap
• Cooling fan
• Heat up
• Current is balanced or not
 CONCLUSION

I am grateful to Mr. Vijay Singh, Sr. Manager Operation and Mr. Shailesh Singh, Deputy Manager, Electrical
who all guided me and very patiently made me understood the whole working of industry and different
electrical components.
The whole training session has increased my knowledge in electrical system and provided me a practical
view towards our electrical department.