QUALITY

MONTHLY REPORT
NOVEMBER 2022
 OVERVIEW PROBLEM

02 2
2 1,600

1,400

1,200

1,000

800
Pcs

600

400

200

-
Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22

03/11/2022 Imagine it, Build it, Make it Real 2

 DIES & STAMPING PROBLEM SCRAP
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

7,000 1000
900 9%1%
6,000
800
Dent
5,000 700
4,000 600
366 500 Deform
3,000 329 344 334 328 322 294 268 400
255 247 235
2,000 172 300
Chipping
200
1,000
0 100 90%
2,749 644 1,029 1,663 2,095 2,392 2,832 3,063 3,290 3,607 3,936 4,205
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

#3 Most Problem Scrap in Stamping

Brkt Seat Cushion Hinge Brkt ULP LWR L ARMATURE
81 A339-87409 50207-T86A-K020-Y1 XI047381-1740
40 62
Pcs FUJISEAT F-TECH Pcs TACI
Pcs

Date Found : 7 November 2022 Date Found : 16 November 2022 Date Found : November 2022
Lot No : 28/10/I75;76 Lot No : 16/11/I5 Lot No : Prod. Oct 2022

Defect : Dent Defect : Dent Defect : Dent

Inspector : Ms. Tiara / Final Inspection Inspector : Ms. Delia / Final Inspection Inspector : Mr. Yoga / Final Inspection

SCRAP SCRAP SCRAP

03/11/2022 Imagine it, Build it, Make it Real 3

 OTHERS PROBLEM STAMPING SCRAP

QTY
NO PART NO. PART NAME DEFECT PICTURES
(PCS)

1 889FI-BK513S BRACKET NO.2 DENT 8

2 D98E7-BK010S BRACKET NO.2 DENT 9

3 403548-0004 BRACKET UPPER RAIL INNER DENT 8

4 5230H098 BRKT, FRONT DECK GARNISH DEFORM 9

5 71355-X7V34 PLATE RR SEAT BACK HINGE OUTER DENT 12

03/11/2022 Imagine it, Build it, Make it Real 4

 DIES & STAMPING PROBLEM REWORK
Monthly Performance
Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

6,000 1000
900
5,000 800
4,000 700
600
436 44%
3,000 392 370 354 387 500 56% Chipping Dent
339 400
299 267
2,000 239 300
160 157
1,000 89 200
5,801 156 499 760 2,320 2,576 3,831 4,034 4,161 4,227 4,266 4,276 0 100
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

#The Most Problem Rework in Stamping

ARMATURE LEG, NO.1 SEAT UPR R
XI047381-1740 79131-X7V14
5 3
Pcs TACI Pcs BONECOM

No Picture
Already Repair

Date Found : 03 November 2022 Date Found : 22 November 2022

Lot No : 8/8/I14;5;54;32 Lot No : 11/11/I88;77

Defect : Chipping Defect : Dent

Inspector : Mr. Yoga / Final Inspection Inspector : Mr. Dimas / Final Inspection

REWORK REWORK

03/11/2022 Imagine it, Build it, Make it Real 5

 WELDING PROBLEM SCRAP
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

20 50
18 45
16
14
40
35 ZERO
12
10
30
25 DEFECT
8 20
6 15 On November
7 6
4 4 4 5 4 10
3 3 3 2 2
2 17 00 6 8 8 10 10 10 10 10 10 10 0 5
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

The Most Problem Scrap in Welding

NO
PROBLEM
SCRAP
03/11/2022 Imagine it, Build it, Make it Real 6
 WELDING PROBLEM REWORK
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

200 200
180 180
160
140 127
160
140 ZERO
DEFECT
120 120
100 100
80 80
60 60 On November
40 40
20 548 00 00 00 00 01 01 01 01 01 01 01 0 20
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Most Problem Rework in Welding

NO
PROBLEM
REWORK
03/11/2022 Imagine it, Build it, Make it Real 7
 MATERIAL PROBLEM SCRAP
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

4,000 600
3,500
500
17%
3,000 Scratch Rusty
400
2,500
2,000 300
51%
227
Dirty
1,500
141 134 200 32%
114 124
1,000 81 75 84 87 88
44 66 100
500 0
3,634 78 207 391 471 613 765 917 1,396 1,748 2,249 2,399
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

#3 Most Problem Material Scrap

COVER, EXH 2WF BRACKET NO.5 Retainer Trailing Arm
18214-5SA-T510-40 D98E7-BKP13S
21 11 11 62135-73R00
Pcs YUTAKA Pcs FUTABA Pcs FUTABA

Date Found : 5 & 26 November 2022 Date Found : 7 November 2022 Date Found : 07 & 16 November 2022

Lot No : 17/9/I9 20/10/I7 Lot No : 6/10/I16;4 Lot No : 01/11/I9;10

Defect : Scratch Defect : Dirty Defect : Dirty

Inspector : Ms. Leni / Final Inspection Inspector : Mr. Reza / Welding Inspector : Mr. Fajar / Final Inspection

SCRAP SCRAP SCRAP

03/11/2022 Imagine it, Build it, Make it Real 8

 OTHERS PROBLEM MATERIAL SCRAP

LOT
NO PART NO. PART NAME DEFECT QTY PICTURES
PRODUCTION

BRACKET INNER SEAT TRACK LOCK

1 B223-97501 SCRATCH 3/10/I3 10
LEVER

2 889FI-BK014S BRACKET NO.3 SCRATCH 26/10/I1 10

13/05/I20
3
42110-TSAA-0000-
BULK HEAD R RUSTY Receiving Date : 9 No Picture
55 09 September 2022 Already Scrap

22/9/I49;50;51;52
4 5230H098 BRKT, FRONT DECK GARNISH RUSTY Receiving Date : 4
09 September 2022

23/9/I233
65185-T86A-K000- 29/9/I73
5 BRKT_B,JACK_HOLDER RUSTY 4
50 Receiving Date :
09 September 2022

03/11/2022 Imagine it, Build it, Make it Real 9

 MATERIAL PROBLEM REWORK
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

5,000 300 7%
4,500
4,000 250
Rusty Scratch
3,500
3,000 154
200 31%
146
2,500 133 150
117 118 62% Dirty
2,000 99
1,500 69 100
1,000 50
22 22 21
500 23 9 0
1,729 29 107 139 153 606 1,034 1,451 1,876 2,458 2,611
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

#3 Most Problem Material Rework

Plate Seat Back Hinge Out Brkt Seat Cushion Leg R Brkt Instrument Pnl Side
61181-BZ080
23 71355-X7V34
18 A339-87409 13
Pcs TBINA Pcs FUJISEAT Pcs MAJ

Date Found : 15 & 19 November 2022 Date Found : 9 & 16 November 2022 Date Found : 22 November 2022

Lot No : 7/11/I1;2 16/11/I18 Lot No : 14/11/I2 27/10/I33 Lot No : 21/11/I4

Defect :Scratch Defect : Rusty Defect : Rusty / Rec. Date : 15 September 2022

Inspector : Ms. Laila / Final Inspection Inspector : Ms. Delia / Final Inspection Inspector : Ms. Leni / Final Inspection

REWORK REWORK REWORK

03/11/2022 Imagine it, Build it, Make it Real 10

 OTHERS PROBLEM MATERIAL REWORK

LOT
NO PART NO. PART NAME DEFECT QTY PICTURES
PRODUCTION

23/9/I13
1 49712-68P00 BASE PEDAL BRACKET RUSTY Receiving Date : 13
01 July 2022

2 A243-87402 BRACKET RR SEAT CUSHION HINGE RH RUSTY 1/11/I9;10 9

26/10/I12
3 61179-KK010 R/F FR BODY PLR LOWER INNER L RUSTY Receiving Date : 11
24 August 2022

4 61178-KK010 R/F FR BODY PLR LOWER INNER R RUSTY 27/10/I1-5 8

5 72268-B1030 PLATE SEAT TRACK STOP NO.2 SCRATCH 12/10/I5 5/11/I11 11

03/11/2022 Imagine it, Build it, Make it Real 11

 FINAL INSPECTION (CUSTOMER
CLAIM)
Monthly Performance Defect Distribution
Month's Defect Total Defect PPM Reject Target PPM

3 1

ZERO
2

1
CUSTOMER CLAIM
1 Until November
0
2 00 00 00 00 00 00 00 00 00 00 00 0
0 0
2021 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Details of Customer Complaint

NO
CUSTOMER
COMPLAINT
03/11/2022 Imagine it, Build it, Make it Real 12
 COST OF POOR QUALITY

Rp
1. Cost of NG Parts (Dispose; Can not Repair) Rp 1,256,966.-

2. Cost of Repair / Rework Process (Others Part) Rp 187,443.-

TOTAL = Rp 1,444,409.-
03/11/2022 Imagine it, Build it, Make it Real 13
THANK
YOU