BASIC FLOW DIAGRAM

J I P T

COAL BASED THERMAL

POWER PLANT
4x250MW
Purusottum Kumar
 Turbine
3000 rpm

400/220 KV
15.75KV

210MW

Generator Generator
Transformer
Condenser 400/220 KV
250MW Thermal Power Station Switch Yard
5400C
147Kg/cm2 Prepared by: Purusottum Kumar
Chimne
Induced Draft Fan y

ESP
Flue Gas Duct
R R F Coal
H H S Conveyer
Pl H Coal Bunkers
Boiler
Drum
S
H
PSH
Raw
Eco
Coal Fdr

AH Coal
Mills CSEB Crusher SECL
Hot PA House Coal
Cold PA Bunker
Forced
Draft Fan
Primary Air Fans Coal Handling Plant
Boiler Boiler Feed
Pump Plant Layout
 Turbine
3000 rpm

400/220 KV
15.75KV

210MW

Generator Generator
Transformer
Condenser 400/220 KV
210MW Thermal Power Station Of Switch Yard
5400C
147Kg/cm2 CSEB, Korba (W)
Chimne
Prepared by: B Adhikary
Induced Draft Fan y

ESP
Flue Gas Duct
R R F Coal
H H S Conveyer
Pl H Coal Bunkers
Boiler
Drum
S
H
PSH
Raw
Eco
Coal Fdr

AH Coal
Mills CSEB Crusher SECL
Hot PA House Coal
Cold PA Bunker
Primary Air Fans Coal Handling Plant
Boiler Boiler Feed
Pump Plant Layout
 Turbine
3000 rpm

400/220 KV
15.75KV

210MW

Generator Generator
Transformer
Condenser 400/220 KV
210MW Thermal Power Station Of Switch Yard
5400C
147Kg/cm2 CSEB, Korba (W)
Chimne
Prepared by: B Adhikary
Induced Draft Fan y

ESP
Flue Gas Duct
R R F Coal
H H S Conveyer
Pl H Coal Bunkers
Boiler
Drum
S
H
PSH
Raw
Eco
Coal Fdr

AH Coal
Mills CSEB Crusher SECL
Hot PA House Coal
Forced Cold PA Bunker
Draft Fan
Primary Air Fans Coal Handling Plant
Boiler
Boiler Feed
Pump Plant Layout
 Thermal Power Station can be divided basically in 4 major parts.

Coal Handling BOILER Turbine

Coal Feeding
Crusher
Crusher Feed Water

Coal Conveyer Coal Bunkers Coal Milling Boiler (Furnace) Turbine

Primary Air Secondary Air

Generator

Coal Handling Generator

Boiler

Turbine

Generator
 FLUE GAS
PRDS

APH-A W
SCAPH-A

FD Fan-A
Igniter Fan

Scanner Air Fan

I
N
FLUE GAS
D
B
APH-B
O
SCAPH-B X
FD Fan-B

PRDS
FD Fan / Secondary Air Circuit
 PA Fan-A
A/H
SCAPH
A
SA Fan-A
Filter

Cold Air To Mills

COLD PA HEADER

Hot Air To Mills

Hot PA Header
To Mills

SA Fan-B Filter
A/H
SCAPH
B

Primary Air Circuit

PA Fan-B
MSSV FROM FSH To Condenser
BOILER HRH

NRV
HRH STR
CRH
MS STR
CRH

IPSV/CV
HPSV/CV
Re-heater

HPT IPT LPT

HPSV/CV

IPSV/CV
NRV

MS STR
CRH

CRH
HRH STR

Condenser
HRH
FROM FSH
BOILER
MSSV HOT
TURBINE STEAM CYCLE WELL
 Surge Tank De-aerator
Condensate Cycle
MC-30
MC-140
FROM
MC-25
LPT
LPH-3
Make-up

Condenser MC-116
H/W M
Suction
I
Strainer LPH-2
N
MC-26 Prepared by:-B
Adhikary, EE R
(Opn-II), KWB E
A
C
B
 
Ejector Ejector
P P Ejector Ejector L
“A” “B” LPH-1
E E “A” “B” I
C
MC-36
C
N
E

Drain
GSC Cooler
MC-34
 EXTRACTION
S FROM LPT 7TH
FROM LPT 3TH FROM LPT 5TH
STAGE STAGE STAGE

De-aerator

LPH-3 LPH-2 LPH-1

DRIP TO LPH-2 DRIP TO LPH-1

Drain
Cooler

TO DE-AERATOR CONDENSATE
FROM DRAIN
COOLER

DRIP TO F/T DRIP TO F/T

LP HEATERS & EXTRACTIONS

 EXTRACTIONS
FROM CRH FROM IP EXHAUST
FROM IPT XI-STG

TO DEA
HD-32
HD-19
DE-AERATOR

HPH-6 HPH-5
HD-22

STRAINER
HD-40

ALT DRN TO
CONDENSER
Vent
Vent
Vent HP HEATERS &
EXTRACTIONS
BFP’S

ALT DRN TO
CONDENSER
HD-37

HPH GRP
TO BOILER
 HP SV/CV
STRAINER

SH OUTLET (L)

TO HPT

HP BYPASS
BP-1 WARM-UP LINE

FLOW
CONTROLLER
BPE1
DRAIN

BD
FROM BFP TO CRH INLET
PRESSURE HEADER
CONTROLLER

BPE2 DRAIN
FLOW
CONTROLLER

HP BYPASS
BP-2 WARM-UP LINE

TO HPT

SH OUTLET (R)

STRAINER HP SV/CV

HP BYPASS SYSTEM
 TO IPT
RH OUTLET

LP BYPASS STRAINER IP SV/CV

LP BYPASS SPRAY
FROM CEP W/U LINE

SV
CV
CONDENSER

LP BYPASS CONTROL

CV SV

LP BYPASS SPRAY LP BYPASS

FROM CEP
W/U LINE
TO IPT

RH OUTLET
IP SV/CV
STRAINER

LP BYPASS SYSTEM
 TURBINE LUBRICATION OIL, JACKING OIL &
TURNING GEAR SYSTEM OF 210 MWKWU TURBINE

Turning
INJ Gear
2 1 2 3 4&5 6

HP TURBINE IP TURBINE Generator

LP TURBINE

SOT
Valve for
T/Gear 3000
2000
Oil Temp r

Controller 1000

180

JOP-1 OIL COOLER

0
JOP-2 AOP-1 AOP-2 EOP
TURBINE SPEED
INJ
1 MAIN OIL TANK
 Gland Seal /Leak-Off Steam
Controller TO G.S cooler.

IPT EXHAUST
CRH

HPT
IPT
LPT
CRH

IPT EXHAUST

SEAL STEAM SEAL STEAM HEADER

CONTROLLER
MAL-81
FROM DRAIN TO TO CONDENSER
T'PRDS F/T
LEAK OFF
STEAM
CONTROLLER Designed & Developed by
AS-85 B.Adhikary
DRAIN TO F/T
EE (Opn-II), KWB
 EXTRACTION-1
IP EXHAUST TO LPH-1
EXTRACTION-4
TO DE-AERATOR
EXTRACTION-3
TO LPH-3
CRH
Main
Steam

HPT
HPT
HPT I P T L P T

Main
Steam
CRH EXTRACTION-2
11TH STAGE OF IPT TO LPH-2
FROM
HRH 3RD STAGE OF LPT
EXTRACTION-6 TO
HPH-6 EXTRACTION-5 TO HPH-5 5TH STAGE OF LPT
7TH STAGE OF LPT
 EVACUATION OF FLUE GAS FROM
BOILER THROUGH CHIMNEY

Y
E
N
M
I
Inlet
H
damper
C
ID Fan

Flue Duct Outlet

damper
ELECTROSTATIC
PRECIPITATOR
 Coal to mill
through feeders Pulverized coal
Pulverized coal
to burners to burners

Classifiers

BHEL MAKE

Gear
Primary Air

Main Shaft
Mill eject
Worm Shaft
 Flue gas

Regenerative Air Heater PA SA

E E
D D
I I
S S
S R
A I
G A

PA SA

Flue gas
 Pulverized Coal & Air
Mixture to Burners
To Mills Seal Air
Fan
Air Circuit

Tempering Air
Scanner
Air Fan Hot Primary Air
to Bowl Mills
To Bowl
scanners Mill

PA
F lue
Sector t
Cold Primary Ho Gas
F/Gas
Air Col
Sector d Fl
SA Gas ue
Sector
Atmos
Air
Tri-sector Air
Atmos Pre-Heater
Air Cold Secondary
Air Hot Secondary Air to Wind Box
Condensate
FEED WATER CYCLE
DE-AERATOR

C C C
E E E
FEED STORAGE R R R
TANK

BFP DISCHARGE
Valve's

BP BP BP

HPH

HPH
L L
B
BFP BFP L F S

BFP
TO BOILER ECO
DRUM Feed control
Station