Lean Methodology - Training

1. Pre – Training Survey/Questionnaire

2. Training Phase 1
•What is lean?
•What is value?
•What is waste?
•The eight wastes
•The first steps of implementing lean
The First Steps of Getting Lean, Removing Waste, and Increasing Value
One simple way to introduce lean to the workplace is to begin with three aspects
and build from there.
 Value stream mapping
 5S
 Job standardization and/or Standard Work
3. Identify Wastes in our process
4. Perform RCCA
 Cause and effect diagram/ Fish bone diagram
 Why-Why Analysis
 Pareto Chart
5. Standardization
6. Post – Training Questionnaire
 Unused
Creativity/ Over
Capability Defects Inventory Production

Lost opportunities due Production or rework of Excess raw material, Excess supply beyond
to poor safety and a out-of-specification parts work-in-process the requirements of
disengaged workforce or finished goods the next process

Excess Over
Waiting Motion Transportation Processing

Lost time due to Wasted movement Excess movement of Work that adds no value
poor product flow — made while working work-in-process to the customer or business
shortages,
bottlenecks,
down machines