UNIVERSITY COLLEGE OF ENGINEERING

RAJASTHAN TECHNICAL UNIVERSITY, KOTA

Presentation On:
Practical Training Report:
"Kota Super Thermal Power Station"

Presented To : Submitted By :
Dr. Mithilesh Kumar Sir Narendra Kumar Gurjar (19/397)
Dr. M.L. Meena Sir B.Tech , ECE , Semester- VII
 ACKNOWLEDGMENT
It is a matter of great pleasure and privilege for me to present this report of
60 days on the basis of practical knowledge gained by me during practical
training at KOTA SUPER THERMAL POWER STATION (K.S.T.P.S), Kota
(Rajasthan) during session 2022-2023.

I with full pleasure converge my heartiest gratitude to professor

Dr.Mithilesh Kumar Sir and Dr. M.L. Meena Sir (Dept. of Electronics &
Comm. Engineering, RTU Kota) for providing students an opportunity to
experience the practical aspect of technology in an organization.

I am also grateful to Er. Mr. Tarun Khatri Sir for his support and guidance
through his cutting edge practical knowledge of 'Control and
Instrumentation'.

Narendra Kumar Gurjar

(19EUCEC035)
CERTIFICATE :
 INDEX

S.NO. TOPICS
1.              Acknowledgment
2.              Certificate
3.              Introduction & Installed Capacity
4.              Main Components of the Plant
5.              Working Principle and Layout of Plant
6.              Coal Handling Plant
7.              Boiler, Turbine, Economizer, Generator
8.              Water treatment Plant
9.              Ash Handling Plant 
10.              Control and Instrumentation Room           
INTRODUCTION

 Kota Super Thermal Power

Station is the first coal based
Electricity Generating Power Plant
in Rajasthan.

 It was established in 1983, located

on the left bank of Chambal River
at the upstream of Kota Barrage.

 At present the total installed

generation capacity of KSTPS is
1240 MW.

 There are 7 units which were

installed in 5 different stages.
INSTALLED CAPACITY
STAGE UNIT INSTALLED DATE OF STATUS
NUMBER CAPACITY COMMISIONING

1 110 MW January, 1983 Running

STAGE 1
2 110 MW July, 1983 Running

3 210 MW September, 1988 Running

STAGE 2
4 210 MW May, 1989 Running

STAGE 3 5 210 MW March, 1994 Running

STAGE 4 6 195 MW July, 2003 Running

STAGE 5 7 195 MW May, 2009 Running

MAIN PARTS OF A THERMAL
POWER PLANT

Principle
Layout
Coal Handling Plant
Boiler
Steam Turbine
Super Heater
Economizer
Generator
Water Treatment Plant
Ash Handling Plant
Control Room
WORKING PRINCIPLE
TECHNICAL LAYOUT
COAL HANDLING PLANT
Coal handling Plant Section
 Wagon Unloading System
 Crushing System
 Conveying System
 WAGON UNLOADING SYSTEM

 Unload the coal from

wagon to hopper with
the help of wagon
tripler.

 Hopper allows to pass

coal pieces < 200 mm.

 From hopper, coal fall

on vibrator which is
supported by roller.
 CRUSHING SYSTEM
 C r u s h e r H o u s e : It
consists of crushers
which are used to crush
the coal to 20mm size.

 Tw o Ty p e s :

1. Primary Crusher
(i) Rail Crusher
(ii) Rotary Breaker

2.Secondary Crusher
 CONVEYING SYSTEM

 Belts are used to convey

coal from coal handling
plant to furnace.

 Specifications :-
• Belt Width : 1400 mm

• Speed : 2.2 m/sec

• Total install power : 360kw

• Capacity : 1350/750 ton/hr

• No. of Conveyors : 65 (present)

BOILER
 It is a closed vessel in which water under
pressure is converted into steam.

 Hot water or steam used to transfer heat to a

process.

 K.S.T.P.S uses Bituminous Coal.

 A boiler is always designed

to absorb maximum amount
of heat released in process of
combustion.

 Furnace:- It is primary part

of boiler where the fuel is
burnt to liberate the heat
energy.
STEAM TURBINE
KINETIC MECHANICAL
ENERGY ENERGY

 It is a machine in which
a shaft is rotated steadily
by reaction of steam, air
upon blades of a wheel.

 When Steam is used then

it is called steam turbine.

 It works on Modified
Rankine cycle.
SUPER HEATER
 Super heater consists group of tubes.

 The tubes are heated by the heat of combustion gases during their
passage from furnace to chimney, so the temperature increased.

 Super heater remove the moisture from the steam leaving from the
boiler tubes.

ECONOMIZER
 Economizer is a device which recover
the heat from the flue gases on their way
to chimney.

 It increases the 10-12% efficiency of the

plant.
GENERATOR

MECHANICAL ELECTRICAL
ENERGY ENERGY

 An electrical generator is a
machine which converts
mechanical energy into
electrical energy through
electro mechanical energy
conversion.

 The generator is driven by

directly coupled steam turbine
at a speed of 3000 r.p.m.
WATER TREATMENT PLANT

 Pressure filter removes

undisclosed impurities from raw
water.

 Carbon filter removes excess

chlorine from clarified water.

 D.M. plant removes dissolved

impurities from clarified water.

 D.M. water must be in the ratio of

1:8

 Conductivity , pH & silica content

of this water must be checked time
to time.
ASH HANDLING PLANT
It can be subdivided into 3 sub plants :-

Ash Disposal and

Fuel and Ash Plant Air and Gas Plant
Dust Collection

 In thermal plants 25% is

furnace bottom ash and 75% is
pulverized fuel ash.

 Electrostatic Precipitator is
used in ash handling plant to
remove fly ash.
ASH HANDLING
CONTROL AND INSTRUMENTATION
 Thermocouple: A thermocouple
is a device for measuring
temperature. It comprises two
dissimilar metallic wires joined
together to form a junction.
When the junction is heated or
cooled, a small voltage is
generated in the electrical circuit
of the thermocouple which can
be measured, and this
corresponds to temperature.
 Pressure Measurement : The U-Tube
or Manometer: Liquid contained in a
tube bend in the form of a U will
respond to a difference in pressure
across the two limbs. A glass tube of
uniform cross-sectional-area is bent to
form a U and partly filled with a
liquid of known density 'd' p.s.l.
CONTROL SYSTEM
 Automation system is a microprocessor based intelligent
multiplexing system.

 This system, designed on a modular basis, allows tightening

the scope of control hardware to the particular control
strategy and operating requirements of the process.

 Regardless of the type and extent of process to control, pro-

control-13/42 provides system uniformity and integrity for:
 Signal conditioning and Transmission
 Modulating controls
 Individual and process protection
 Overall main-process interface
CONTROL ROOM
THANK
YOU !