Process

The process can be discussed under 04 stages

1. Raw water extraction & treatment process

2. Sugar syrup preparation process
3. Flavoured syrup preparation process
4. Final beverage preparation process
 Raw water extraction & treatment process

Coagulation
tank 1

Carbon filter

Micron filter
Sand filter

UV light
e nt
atm 1
e
Tr line

Coagulation
Tube Wells Water

tank 2
(Raw water Treatment
treatment
extraction) line 2 Product
Plant
tank
Tre (Treated
atm
lin en water
e3 t
Multimedia stored)
filter
 Sugar Syrup preparation process
Loading sugar Mixture
Contimol Sugar fed to a Hot water
to the sugar Circulate
Starts tank adding
bunker using pump

Pasteurize Buffer tank

Syrup tank
sugar
 Flavoured syrup preparation process

Ra
General Stores Ess w m
en ate
c
che e & o rial,
mi
cal ther
s
Syrup room VAT Pump flavoured
Filler
Area syrup

,
ir al er
ate oth
m & ls
w
Ra ence mica
s
Essence Plant Es che
 Final beverage preparation process

Con
Syrup room cent
r
Syru ated

Bottles travel through warmer

p

conveyer belts to labeler

Bottles caped & sealed

Bottles travel through

Date code print

Filler
Product tank Treated water

Carbon
dioxide

Warehouse Palletizer Wrapper

Environmental issues related to the process

• Water supply limitation to the factory – limited

by the Water board
• Packing material related issues (Inside the
production area) – Plastic bottles: Reduce
weight in the bottle as well as the cap
• Reduce Polythene usage
• Manage the air release by burning wood
according to the standards.
 Technology used in process
• Filling technology – Volumetric system (fill the
drink according to the volume of the bottle)
• Water clearing treatments - Use Carbon &
Sand filters, UV treatment (to remove
microorganisms)
• Bottle blow – Blow molding technology
Information systems support to the process

• Surge System
• SAP system
 History of improvements in process

• Lean and Kaizen implemented for

Problem solving and waste minimizing