MICROPROJECT BY – SANDHYA MAM Rudra Nisar – 21201A0016 Tanishq Mudaliar – 21201A0017 Mayur Sanap – 21201A0018 INTRODUCTION Soldering is one of the most fundamental skills needed to dabble in the world of electronics. The two go together like peas and carrots. And, although it is possible to learn about and build electronics without needing to pick up a soldering iron, you’ll soon discover that a whole new world is opened with this one simple skill. Soldering is the only permanent way to ‘fix’ components to a circuit. COMPONENTS REQUIRED TO SOLDER 1. Soldering Iron A soldering iron is a hand tool used in soldering. It supplies heat to melt solder so that it can flow into the joint between two work pieces. A soldering iron is composed of a heated metal tip and an insulated handle. COMPONENTS REQUIRED TO 2. SolderingSOLDER Paste Solder paste is used in the manufacture of printed circuit boards to connect surface mount components to pads on the board. It is also possible to solder through-hole pin in paste components by printing solder paste in and over the holes. COMPONENTS REQUIRED TO 3. SolderingSOLDER Paste Solder wires are wires with a low melting point which can melt along with the soldering iron. Depending on the application and soldering temperature, many different types of soldering wires are available. Solder wires are generally two different types - lead alloy solder wire and lead-free solder. COMPONENTS REQUIRED TO 4. DiagonalSOLDER Pliers Diagonal pliers are pliers intended for the cutting of wire. The plane defined by the cutting edges of the jaws intersects the joint rivet at an angle or "on a diagonal", hence the name. Preparing to Solder Tinning The Soldering Tip: Before use, a new soldering tip, or one that is very dirty, must be tinned. "Tinning" is the process of coating a soldering tip with a thin coat of solder. This aids in heat transfer between the tip and the component you are soldering, and also gives the solder a base from which to flow from. Preparing to Solder Step 1: Warm Up The Iron Warm up the soldering iron or gun thoroughly. Make sure that it has fully come to temperature because you are about to melt a lot of solder on it. This is especially important if the iron is new because it may have been packed with some kind of coating to prevent corrosion.
Step 2: Prepare A Little Space
While the soldering iron is warming up, prepare a little space to work. Moisten a little sponge and place it in the base of your soldering iron stand or in a dish close by. Lay down a piece of cardboard in case you drip solder (you probably will) and make sure you have room to work comfortably. Preparing to Solder Step 3: Thorough Coat the Tip in Solder Thoroughly coat the soldering tip in solder. It is very important to cover the entire tip. You will use a considerable amount of solder during this process and it will drip, so be ready. If you leave any part of the tip uncovered it will tend to collect flux residue and will not conduct heat very well, so run the solder up and down the tip and completely around it to totally cover it in molten solder.
Step 4: Clean the Soldering Tip
After you are certain that the tip is totally coated in solder, wipe the tip off on the wet sponge to remove all the flux residue. Do this immediately so there is no time for the flux to dry out and solidify. Preparing to Solder Step 5: You’re Done You have just tinned your soldering tip. This must be done anytime you replace the tip or clean it so that the iron maintains good heat transfer. Soldering A Component Into PCB Step 1: Inserting Component Insert the LED leads into the holes of the circuit board, flip it over and bend the leads outward at a 45′ angle Soldering A Component Into PCB Step 2: Placing Soldering Iron on PCB Turn your soldering iron on and touch the tip of the iron to the copper pad and LED lead. Hold the soldering iron in place for 3-4 seconds to ensure that proper heating to the pad and the lead is applied Soldering A Component Into PCB Step 3: Soldering Component on PCB Continue holding your soldering iron on the copper pad and LED lead. Now bring your solder over and touch your solder to the joint Soldering A Component Into PCB Step 4: After Soldering Work Now remove your soldering iron and allow for the solder to cool off naturally. Once done, snip off the extra LED leads