PENYEDIAAN LAPORAN

PERMINTAAN TINDAKAN
PEMBETULAN (CAR)
 NON-CONFORMANCE MATRIX

Severity Probability
Happen May Happen
Product Safety Serious / Major NC Major / Minor NC / PC
GMP/ PRP Major / Minor NC / PC Observation PC
Requirements
Regulatory Major NC  
Requirement/
Standard
Requirement
* NC = Non-Compliance; PC = Partial Compliance
 Keperluan
GMP

Conformity PC / Minor NC / Major √

Applicable Regulation/ MS 1514:2009, Clause 4.5 (Equipment) Di mana?
Requirement Apa?

Objective evidence & Location
Potential effect of non-
conformances
(General) root cause (subject to
determination by auditee)
Satu bakul besi berjaring yang digunakan di kawasan pemasakan udang
telah rosak. Keadaan?
Permukaan yang rosak tidak memudahkan pencucian/ pembersihan.
Pencemaran fizikal kepada produk makanan (udang) Kesan
Penyelenggaraan yang tidak berkesan potensi
Conformity
Applicable Regulation/ Requirement
Objective evidence & Location
Potential effect of non-conformances
(General) root cause (subject to
determination by auditee)
PC / Minor √ NC / Major
MS 1514:2009, Clause 4.5
Bekas penebat yang telah dibersihkan disimpan terus di atas lantai di Kawasan
Penimbangan & Pengisian dengan bahagian atas yang terbuka bersentuhan
dengan permukaan lantai.
(Clean and empty food containers were placed directly on the floor at Weighing &
Filling Section. The open part of the containers were positioned close to the floor
surface)
Cross contamination of products.
Improper storage of containers.
Conformity
Applicable Regulation/ Requirement
Objective evidence & Location
Potential effect of non-
conformances
(General) root cause (subject to
determination by auditee)
PC / Minor √ NC / Major
MS 1514:2009, Clause 4.4.2 or Clause 4.5
Tali penghantar dipasang pada Mesin Penyusunan di Kawasan Pembungkusan
telah rosak
Damaged conveyor belt of arranging machine at the Packing Section
Damaged and exposed surfaces of equipment do not allow easy cleaning
Inadequate maintenance of machinery parts.
Conformity PC / Minor √ NC / Major
Applicable Regulation/ Requirement MS 1514:2009, Clause 4.5
Objective evidence & Location Bekas udang yang diguna di Kawasan Pemprosesan Udang Mentah tidak dibezakan
daripada bekas asas.
Containers of prawns in the raw prawn processing section not differentiated from base
containers.
Potential effect of non-conformances Contamination of product which may affect food safety.
(General) root cause (subject to Ineffective implementation of pre-requisites
determination by auditee)
Conformity
Applicable Regulation/
Requirement
Objective evidence & Location
Potential effect of non-
conformances
(General) root cause (subject to
determination by auditee)
PC / Minor √ NC / Major
MS 1514:2009, Clause 6.5.1
Bekas sisa makanan di Kawasan Penerimaan Udang Mentah tidak bertutup. Tiada
kawasan khas untuk penyimpanan sisa. Food waste container is not covered at raw
prawns receiving area. No designated area for storage of waste
Cross contamination from waste to product
Improper management of waste.
Conformity
Applicable Regulation/
Requirement
Objective evidence & Location
Potential effect of non-
conformances
(General) root cause (subject to
determination by auditee)
PC / Minor √ NC / Major
MS 1514:2009, Clause 6.5.1
Sisa makanan didapati berkumpul dalam bekas sisa dan tidak disingkirkan secara
berkala dari Kawasan Pemprosesan Ikan.
Food waste was accumulated in the waste container and not regularly removed from
the fish processing area.
Cross contamination from waste to product
Improper management of waste.
Conformity
Applicable Regulation/
Requirement
Objective evidence & Location
Potential effect of non-
conformances
(General) root cause (subject
to determination by auditee)
PC / Minor √ NC / Major √
MS 1514:2009, Clause 6.4.3.4 (Eradication)
Gam yang digunakan untuk kawalan makhluk perosak (cicak) disapu pada
bahagian dinding dalam Stor Makanan Kering menyebabkan cicak mati dan
Infestasi semut dan pencemaran produk makanan yang disimpan
berdekatan dengan dinding dalm Stor
Cara penggunaan gam yang tidak sesuai.
Conformity
Applicable Regulation/
Requirement
Objective evidence &
Location
Potential effect of non-
conformances
(General) root cause (subject
to determination by auditee)
PC / Minor √ NC / Major √
MS 1514:2009, Clause 6.4.3.1 (Preventing access of pest)
Lubang dijumpai di bawah pintu besi di Kawasan Penerimaan Bahan Mentah
akibat jalur getah (rubber strip) yang dipasang di bawah pintu telah rosak
Kemasukan makhluk perosak yang boleh menyebabkan infestasi makhluk
perosak
Penyelenggaraan ke atas rubber strips yang tidak berkesan.
Conformity
Applicable Regulation/
Requirement
Objective evidence &
Location
Potential effect of non-
conformances
(General) root cause (subject
to determination by auditee)
PC / Minor NC / Major √
MS 1514:2009, Clause 9.3 (Lot or batch Identification)
Tin-tin biskut yang disimpan di dalam Stor Kering tidak dikodkan untuk
pelaksanaan sistem FIFO.
Pencemaran makanan kepada pengguna akibat termakan makanan yang
melepasi tarikh luput
Putaran stok makanan yang tidak berkesan.
Sistem kebolehkesanan yang tidak berkesan.
Conformity PC / Minor NC / Major √
Applicable Regulation/ MS1514:2009, Clause 4.6.6 (Air quality & ventilation)
Requirement
Clause 4.6.4.1 (Toilet facilities)
Objective evidence & Location Pintu tandas bukan jenis tutup-sendiri. Terdapat satu pembukaan yang besar di atas pintu
tandas di mana tandas terletak berdekatan dengan pintu masuk pekerja ke kasawan dapur.
Potential effect of non- Pencemaran makanan oleh bau dalam udara dari tandas
conformances

(General) root cause (subject to Rekabentuk pintu yang tidka sesuai.

determination by auditee)
Pembukaan di atas pintu yang tidak ditutup
Conformity
Applicable Regulation/
Requirement
Objective evidence &
Location
Potential effect of non-
conformances
(General) root cause (subject
to determination by auditee)
PC / Minor NC / Major √
MS1514:2009, Clause 7.6 (Personal behaviour)
Terdapat bukti di mana pekerja menghisap rokok di dalam bilik persalinan
lelaki kerana puntung rokok dijumpai di atas rak di dalam bilik tersebut. Bilik
ini mempunyai satu tingkap yang terbuka yang menghala ke kawasan dapur.
Pencemaran makanan oleh bau rokok dari bilik persalinan
Tiada kawasan khas yang ditetapkan untuk merokok.
Tiada kesedaran mengenai larangan merokok antara pekerja
Conformity PC / Minor NC / Major √
Applicable Regulation/ MS1514:2009, Clause 5.4.1 (Time & temperature control)
Requirement Clause 4.5.2.2 (No.6)
Objective evidence & Control of Temperature and Time
Location 1.Setting of temperature and time for combi-oven were not standardized and documented.
2.Inconsistent cooking temperature documented in hazard analysis worksheet (min. 74 oC) and
process flow diagram (min. 70oC).
3.Inconsistent holding time of RTE-foofd documented in hazard analysis worksheet (max. 2.5
hours) and process flow diagram (max 2 hours).
4.Critical limit of CCP 2 (holding) not regularly monitored on 23/9/2018, 16/9/2018, 10/9/2018,
31/8/2018, 1/9/2018, etc.). Holding time of breakfast not monitored for most of the days.
5.No evidence of monitoring for CCP 1 (cooking temperature) during preparation for breakfast.
6.Correction factor for thermometer reported by external calibration party was not considered in
monitoring of Chiller temperature when using such calibrated thermometer.
Potential effect of non- Pencemaran mikroorganisma patogen dalam makanan
conformances

(General) root cause 1. Tiada prosedur disediakan bagi penetapan suhu & masa bagi combi-oven.
(subject to determination 2. & 3. Dokumen tidak dikemaskini.
by auditee) 4. & 5. Kekurangan kakitangan yang terlatih untuk membuat pemantauan.
6. Kakitangan tidak sedar mengenai keperluan mengambilkira correction factor dalam
pemantauan suhu dengan menggunakan termometer yang telah dikalibrasi.
Baskets containing squid were placed in contact with Containers containing mixed dough was found uncovered
floor surface without icing at processing area in the Chiller where dirty ceiling was observed
Water pipe near to Seafood Tofu Auto Steamer at Gap between shutter door and wall was found at Finished
Processing Room 3 was found rusty Product Loading Area
Empty containers were stored at external area. Some containers were placed in contact with floor surface at
external area
 Poor hygiene condition of by-product storage area
Pooling of waste water on the floor at processing at external area where by-product containers were
area dirty and by-product containers not covered
Improper design of waste trap fixed on drainage Joints between ceiling were found rusty at
system which is not proofing for pest Freezing Area
Rubbish bin used at Packing Area was type of hand- Condensate formed on the opening hole where fried
operated and rubbish was not regularly removed fish balls were conveyed from frying area to cooling
area
Ho Yoke Wan
Pegawai Teknologi Makanan
Bahagian Keselamatan dan Kualiti Makanan
Jabatan Kesihatan Negeri Perak
Tel : 05-2456282
Faks : 05-2550740
Email : hywan60@moh.gov.my/ ho_yoke_wan@yahoo.com