Overall Equipment Effectiveness

(OEE)

Disampaikan oleh :
MOH.HASBI SHIDIQ
Pendahuluan Total Productive Maintenance

 Equipment Effectiveness merupakan ukuran dari nilai tambah terhadap

proses produksi melalui peralatan yang digunakan.

 Nilai tambah yang disumbangkan oleh equipment ini akan berkurang secara
signifikan oleh adanya WASTE dan 6 BIG LOSSES

 TPM memaksimalkan equipment effectiveness ini dengan 2 cara :

1. QUANTITATIVE
Meningkatkan jumlah jam kerja dari peralatan

2. QUALITATIVE
Mengurangi jumlah barang rusak, stabilisasi proses, perbaikan kualitas

Aktifitas TPM
Six Big Losses Total Productive Maintenance

SIX BIG LOSSES

1. Breakdown Losses
2. Setup & Adjustment Losses

3. Idling & Minor Stoppage Losses

4. Speed Losses

5. Quality defect & Rework Losses

6. Startup (yield) Losses

Aktifitas TPM
Production Time Frame Total Productive Maintenance

Working time

Planned
Loading time Downtime

Downtime
Operation time losses

Speed
Net Operation time losses

Valuable operation Quality

losses
time

Aktifitas TPM
OEE Formula Total Productive Maintenance

OEE Formula

Availability X Performance Rate X Quality Rate

 Breakdown losses  Idling & minor  Quality defect &

 Setup & Adjustment stoppage losses Rework losses
losses  Speed losses  Startup losses

Contoh perhitungan .....

Aktifitas TPM
Planned Downtime Total Productive Maintenance

Planned Downtime

5R

Management meeting

Preventive Maintenance

Aktifitas TPM
Downtime Losses Total Productive Maintenance

Downtime losses

Breakdowns

Setup & Adjustments

Aktifitas TPM
Speed Losses Total Productive Maintenance

Speed losses

Idling & Minor stoppages

Reduced speed

Aktifitas TPM
Quality Losses Total Productive Maintenance

Quality losses

Quality defect in process & rework

Startup losses

Aktifitas TPM
Availability Total Productive Maintenance

Availability merupakan ukuran ketersediaan / kesiapan suatu

peralatan untuk melakukan proses produksi

Loading time - downtime

Availability = X 100 %
Loading time

Operation time
= X 100 %
Loading time

Aktifitas TPM
Performance Rate Total Productive Maintenance

Performance Rate merupakan ukuran kemampuan suatu

peralatan untuk menghasilkan produk, berkaitan juga dengan
kecepatan dan kapasitas peralatan.

output x cycle time aktual cycle time ideal

Performance Rate = x x 100 %
loading time - downtime cycle time aktual

output x cycle time ideal

= x 100 %
operation time

Aktifitas TPM
Quality Rate Total Productive Maintenance

Quality Rate merupakan ukuran kemampuan peralatan untuk

menghasilkan output berupa produk yang bagus dibandingkan
dengan input berupa bahan mentah atau setengah jadi.

Jumlah produk yang bagus

Quality Rate = x 100 %
Jumlah input

Jumlah produk yang bagus = Input – (startup defect + process defects + trial products)

Aktifitas TPM
Contoh perhitungan OEE Total Productive Maintenance

HASIL PRODUKSI
Model A Model B Model C Total
Target produksi 800 400 400 1600
Hasil produksi 750 420 380 1550
Working time 180 120 150 450
Planned downtime 10 5 5 20
Loading time 170 115 145 430
Downtime (model change) 10 10 20
Downtime (breakdown) 12 6 18
Operating time 158 105 129 392
Ideal cycle time 0.2 0.23 0.27 0.23
Loss produksi 50 -20 20 50

Aktifitas TPM
Contoh perhitungan OEE Total Productive Maintenance

KERUSAKAN PRODUK
CACAT Model A Model B Model C Total
Dimensi 3 1 4
Fungsi 3 3
Fisik 2 2
TOTAL 3 5 1 9

Aktifitas TPM
Contoh perhitungan OEE Total Productive Maintenance

Operation time
Availability = x 100 % = 392 x 100 % = 91.2 %
Loading time 430

Performance Output x cycle time ideal 1550 x 0.23

Rate = x 100 % = x 100 %
Operation time 392

= 90.9 %
Produk yang bagus 1600 - 9
Quality Rate = x 100 % = x 100 % = 99.4 %
input 1600

OEE = 91.2 % x 90.9 % x 99.4 %

= 82.4 %

Aktifitas TPM