MAINTENANCE

MARCH -2023
 DAILY BREAKDOWN
ANALYSIS REPORT FOR
CRITICAL MACHINES
MARCH -2023
Daily Break Down Monitoring
Chart Title Machine : 1510-2

Break Downs – In Hours Hours

10
Presentation
8

4
2
2

0
1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31

Hours

Break Downs – In Hours Machine : 1510 - 3

Hours
20

15

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31

Hours
Daily Break Downs Monitoring
Chart Title Machine : 811-1

Break Downs – In Hours

Hours
4 3.5
3.5
3
2.5
2
1.5 1
1
0.5
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 29 30 31

Hours

Break Downs – In Hours

Hours Machine : 312-3
8
7
6
5
4
3
2
1
0
1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Hours
Daily Break Downs Monitoring
Chart Title Machine :HR-4

Break Downs – In Hours

Hours
5

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 29 30 31

Hours
Daily Break Downs Monitoring
Chart Title
Overall Break Down - production machines – Deep Draw In Hours
20

15

10

5 4.5 4.5

1 1 1

0
1 1 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 1 2 3 4 i 1 2
10- 10- 0 - 10- 10- 10- 10- 11- 11- 11- 11- 11- 11- 11- 11- 09- 09- 12- 12- 12- 12- sah s - ss -
1 2 51 15 15 15 15 8 8 8 8 6 6 6 6 3 3 3 3 3 3 A lis i
1 B Bl

Machine Name
Daily Break Downs Monitoring
Chart Title
Overall Break Down - production machines – Progressive In Hours

3
3

2
1.5

1
1 0.75

0
s i r
- 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 er-1 er-2 er-3 er-4 er-5 res on s - 1 s - 2 s - 3 s - 4 ise - 1 - 2 150 45 T 25T
by y y y y y y y y z 0
b b b bb bb bb bb bb bb bb inz inz inz inz inz K p an ros ros ros ros Ka 11 110 su - o-
o o o o o o o o o F F F F F A M u u t A n
D D D D D D D D D O
u lic ul ic u l ic ulic ats ats oma AID asi
Ha Ha Ha Ha om Kom K W
Machine Name K
 Machine wise Loss of Hours and Corrective Actions
Loss
Factor Root cause Correctiv Target Effecti
Date Correction Resp.
Machine Analysis e Action Date veness
name
Why 1- break
Already
pads broken .
bolts needs added
Remove the Why 2 – wedge
to be this point
27.03. 811 – 1 break broken break set bolts broken . DINAKA
inspect & 30.05.23 in yearly
23 pad broken and replaced the Why 3 – bolts RAN
replace in p.M
new break sets. replacement not
yearly p.m. activity.
done.

locking bolts
Why 1 – cutter
to be
problem. Already
removed and
Remove the Why 2 – blade added
check the
08.03. 811 – 2 Cutter broken bolts and mounting bolts 30.05.23 DINAKA this point
23
condition
problem. replaced the new broken . RAN in yearly
and replace
bolts. Why 3 –bolts p.m
if damage
loosen while activity.
while doing
running .
P.m
Daily Break Downs Monitoring
Chart Title
OVER ALL BREAKDOWN – In Hours
200

180

160
147.5
140

120
107
100

82 80.97 85
80
74.67
69
60
50 50 50 50 50 50 50 50 50 50 50 50
40 37.539.67 39
37.75

20 23

0
22 22 22 22 22 22 22 22 22 23 23 23
p r- ay- n- ul- ug- p- ct- ov- ec- an- b- ar-
A M Ju J A Se O N D J Fe M

Target Actual
Daily Break Downs Monitoring
Chart Title
MTBF for production machines – In Hours
200

180

160
150 150 150 150 150 150 150 150 150 150 150 150
140

120
111.39
100
87.79
85
80 80.68 80.97
77.73
75.52
71.21
60
53.59 55.03
44.78
40
29.33
20

0
22 22 22 22 22 22 22 22 22 23 23 23
p r- ay- n- ul- ug- p- ct- ov- ec- an- b- ar-
A M Ju J A Se O N D J Fe M

Target Actual
Daily Break Downs Monitoring
Chart Title
MTTR for production machines – In Hours
9

8.21
8

7.38
7 7

6
5.47
5

3.14
3
2.5 2.5
2.48 2.52
2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
2.21 2.23
2 2.07
1.87
1.44
1

0
Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23

Target Actual
 Preventive maintenance
Chart TitlePlan V/s actual

120

100

80

60

40

20

0
Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23

Target Actual
 OEE – OverallChart
equipment
Title efficiency
100

90

80

70

60

50

40

30

20

10

0
Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23

Target Actual