Process Improvement

During Production
Problems
1. Handle Missing
2. Dent, Scratch & damage in Cover
3. Door Interlock Fail
4. Apply wrong labels on outer packing
Action Taken
1. The store department to provides a fixed number of Driving
Handles & Nameplates to the Production Assembly Line.
2. As per lot size, a fixed number of Driving Handles and Product
Name Plates are given to a skilled operator.
3. Skilled operator responsibility is to check mechanical operation,
door interlock & then apply product nameplate.
4. Fixed Skilled Operator for 100% inspection before inner packing.
5. Apply quality control stamp with operator code on product
instruction label by the skilled operator during 100% inspection.
6. Apply operator code on outer packing during the packing stage.
7. Don’t allow semi-finished or rejected products on the shop floor.
Semi fini
8. Quality Inspector ensures all operators are deploying as per skill
matrix & also audits all above points.
Operator Code Details:
Operator Name Operator Code
1. Rambabu (100% inspection) S01
2. Avinash (100% inspection) S02
3. Ritesh (100% inspection) S03
4. Jai Prakash (100% S04
inspection) S05
5. Dinesh (Packing & Labels) S06
6. Ram (Packing & Labels) S07
7. Ramu (Packing & Labels) S08
8. Roshan (Packing & Labels) S09
9. Rohit (Packing & Labels)
Thank You