Professional Documents
Culture Documents
Microstructures
CompuTherm LLC
437 S. Yellowstone Dr., Suite 217
Madison, WI 53719, USA
www.computherm.com
1 1
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
2 2
Isomorphous Systems
Isomorphous:
Two elements are completely soluble in each other in solid and
liquid states; substitutional solid state solution can be formed;
single type of crystal structure exists.
Hume-Rothery Rules:
(1) atoms have similar radii;
(2) both pure materials have same crystal structure;
(3) similar electronegativity (otherwise may form a compound
instead);
(4) solute should have higher valence.
Example:
Cu-Ni (slow cooling conditions), Mo-Nb, Mo-V, ...
3 3
Isomorphous Systems
Temperature[ C]
o
4 4
Temperat
Phase Diagram vs. Gibbs Energy Curve
o
1500
1400
1000
0 0.2 0.4 0.6 0.8 1
2. On the right of xa, a phase is stable
Cu x(Ni) Ni
3. Between xL and xa the two-phase mixture is
-8.6E+04
T=1300oC
stable
-8.8E+04
a
G L x ALGAL xBLGBL RT x AL ln x AL xBL ln xBL x AL xBL L
RT x ln x x
-9E+04
G xA GA xB GB
A ln xA xB
B
x
A B
L
-9.2E+04
-9.4E+04
-9.6E+04
0 0.2 0.4 0.6 0.8 1
Cu x(Ni) Ni
5 5
Temperat
Temperat
Phase Diagram vs. Gibbs Energy Curve
o
1500 1500
1400 1400
1300 1300
1200 1200
G(J/mol)
G(J/mol)
1100 1100
x L
x
a
xL xa
1000 1000
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Cu x(Ni) Ni Cu x(Ni) Ni
-7.7E+04 -9.5E+04
T=1200oC T=1400oC
-7.9E+04 -9.7E+04
-8.1E+04 -9.9E+04
-8.3E+04 -1.01E+05
-8.5E+04 -1.03E+05
-8.7E+04 -1.05E+05
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Cu x(Ni) Ni Cu x(Ni) Ni
6 6
Temperat
Calculated Phase Diagram
o
1500
1400
L
1300
1200 a
1100
1000
0 0.2 0.4 0.6 0.8 1
Cu x(Ni) Ni
7 7
Lever Rule
Temperature[ C]
o
S C C0 R C CL
FL F 0
R S C CL R S C CL
8 8
Temperat
Equilibrium Solidification
o
1400
a L
L
(61%Ni)
(50%Ni)
L
(50%Ni)
1350 L+a
a
L(45%Ni) (57%Ni)
a(61%Ni)
L(41%Ni) L
a(57%Ni) (45%Ni)
1300 L(38%Ni)
a(53%Ni)
L
1250 (41%Ni)
a
(53%Ni)
a a
(50%Ni)
1200
0.2 0.3 0.4 0.5 0.6 0.7 0.8
x(Ni)
9 9
No
Temperature[
Non-Equilibrium Solidification
o
1400 L Non-equilibrium
(50%Ni)
L L solidus due to
(50%Ni) undercooling of the
a
(61%Ni) liquid phase and
L+a low diffusion in the
1350 a
solid phase
L(44%Ni) a(61%Ni) L
(44%Ni)
L(38%Ni) a(57%Ni)
1300
L(33%Ni) a(54%Ni) a
(57%Ni)
L(28%Ni) a(50%Ni)
1250
L
(38%Ni)
a(46%Ni) a
(54%Ni)
1200
0.2 0.3 0.4 0.5 0.6 0.7 0.8
x(Ni)
a
(50%Ni)
As-cast 70%Cu – 30%Ni alloy a
(46%Ni) L
showing a cored structure (33%Ni)
10 10
Non-Equilibrium and Equilibrium Micro-structures
Heat Treatment
11 11
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
12 12
Temperature[ C]
Solvus
Eutectic Systems
o
i du s
Liqu
Information from this diagram:
• Eutectic reaction occurs at
1200
Liquid 779oC and 60.5 at% Ag:
1000 Eutectic Point L ↔ a1 + a2.
60.5
L+a1
L+a2
• Alloy (4.8%<xAg<87.7%) starts
800 a1
4.8 LiqEutectic
uidus
Isotherm 779oC 87.7 a2 to melt at eutectic reaction
600 temperature 779oC and
becomes complete liquid at
400 a1+a2
liquidus.
200 • Alloy (xAg<4.8% or xAg>87.7%)
transforms from two phases to
0
0 20 40 60 80 100 single phase when crossing
Cu Atomic Percent of Ag Ag
solvus from lower temperature,
starts to melt at solidus, and
becomes complete liquid at
liquidus.
13 13
Temperatu
Temperatu
How Is A Eutectic Phase Diagram Calculated?
o
o
1200 1200
L L
1000 1000
a1 a1
800 a2 800 a2
600 600
400 400
G(J/mol)
G(J/mol)
200 200
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Cu x(Ag) Ag Cu x(Ag) Ag
-5.2E+04 -3.6E+04
T=900oC T=700oC
-5.7E+04 -4.1E+04
L
a
-6.2E+04 -4.6E+04
L
-6.7E+04 -5.1E+04
-7.2E+04 -5.6E+04
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Cu x(Ag) Ag Cu x(Ag) Ag
14 14
Tempera
o
How Is A Eutectic Phase Diagram Calculated?
1200
L
1000
a1
800 a2
600
400
200
0
0 0.2 0.4 0.6 0.8 1
Cu x(Ag) Ag
15 15
G(J/mol
Temperatu
Eutectic Phase Diagram Calculation (Another Example)
o
-2.3E+04
400 T=200oC
-2.5E+04
L
-2.7E+04
300
-2.9E+04
b
200 a L
G(J/mol)
-3.1E+04
b a
-3.3E+04
0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
100
-2E+04
T=150oC
-2.2E+04
0
0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn -2.4E+04
b
-2.6E+04
L
1. Database: Database_Eutectic_Pb-Sn.tdb
-3E+04
2. Tutorial Video: Binary_Eutectic 0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
16 16
Temperature[ C]
Microstructure of a Eutectic Alloy, C0=CE=76 at% Sn
c10f13
o L
(76%Sn)
400 L
(76%Sn)
a
(31%Sn)
L
300
b
(98%Sn)
L+a a
(31%Sn)
200 a 187oC L+b
b b
0.31 0.76 0.98 (98%Sn)
100
a +b
0
0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
17 17
Photo copyright by Metals Handbook Vol. 9, 1985.
Lamellar Eutectic Microstructure
Pb
A two-phase lamellar b
microstructure resulting a Sn
from the solidification of a
b Pb
liquid having the eutectic
Eutectic
composition. a Sn growth
direction
b Pb
Compositions of α and β a Sn
18 18
Temperature[ C]
Microstructure of a Solid Solution Alloy, C0< 2 at% Sn
c10f13
o
L
(C0)
400
L
L 300
a
L+a
200 a 187oC L+b
b
0.31 0.76 0.98
100
a +b
a
(C0)
0.02
0
0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
19 19
Temperature[ C]
Microstructure of An Alloy That Exceeds Solubility Limit,
c10f13
2 < C0 < 31 at% Sn
o
L
(C0)
400
L L
300
a
L+a
200 a 187oC L+b
b
0.31 0.76 0.98
a
(C0)
100
a +b
0
a 0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
b
20 20
Temperature[ C]
Microstructure of a Hypoeutectic Alloy, 31 < C 0 < 76 at% Sn
c10f13
o
L
L
a 400
L
L
a 300
L
b L+a
a
200 a 187oC L+b
b
0.31 0.76 0.98
0
0 0.2 0.4 0.6 0.8 1
Pb x(Sn) Sn
21 21
Photo copyright by Metals Handbook Vol. 9, 1985.
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
24 24
Eutectoid Systems
Temperature[ C]
o
Temperature[ C]
• Nucleating at g grain boundaries.
• Growth by diffusion of carbon to achieve the compositions of a and Fe3C
o
(with structure changes).
• According to lever rule, the amount of a is much larger than that of Fe3C,
resulting in a much thicker a lamellae.
1000
Austenite g+Fe3C
g
grain
boundary
g
a 800
a+g g
g
Ferrite(a) Austenite a
(g)
Austenite Ferrite(a)
(g) 600 a
a+Fe3C
Ferrite(a)
Growth
Fe3C
Ferrite(a)
direction of
pearlite 400
a 0 0.5 1 1.5 2
Cementite Carbon Fe Composition (wt% C)
(Fe3C) diffusion
26 26
Photo copyright by Metals Handbook Vol. 9, 1985.
Temperature[ C]
Proeutectoid Microstructure
o
g
g
g 1600
d
L
1400
a
g
1200
g g, Austenite
g
1000
a
g 800
g
g a, Ferrite
600
Proeutectoid a
400
0 1 2 3 4 5 6
Fe Composition (w% C)
Fe3C
Eutectoid a
o
g
g
g 1600
d
L
1400
Fe3C
g
1200
g g, Austenite
g
1000
Fe3C
g 800
g
g a, Ferrite
600
}
Pearlite 400
Fe
0 1 2 3 4
Composition (w% C)
5 6
Fe3C
28
28 Photo copyright by United States Steel Corporation.
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
29 29
Temperature[
Peritectic Systems
o
g1
becomes complete liquid at
g1+g2 g2
liquidus.
• Alloy (xAg<22% or xAg>59%)
500
0 0.2 0.4 0.6 0.8 1 starts to melt at solidus, and
Pt x(Ag) Ag
becomes complete liquid at
liquidus.
Details Refer to:
1. Database: Database_Peritectic_Ag-Pt.tdb
2. Tutorial Video: Binary_Peritectic
30 30
Temperature[ C]
Temperature[ C]
How Is A Peritectic Phase Diagram Calculated?
o
o
2000 2000
L L
1500 1500
L+g1 L+g1
1000 1000
g1 g2 g1 g2
g1+g2 g1+g2
G(J/mol)
G(J/mol)
500 500
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Pt x(Ag) Ag Pt x(Ag) Ag
-8.5E+04 -7.5E+04
T=1200oC T=1100 oC
L
L
-9E+04 -8E+04
g
-9.5E+04 -8.5E+04 g
-1E+05 -9E+04
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Pt Atomic Fraction of Ag Ag Pt Atomic Fraction of Ag Ag
31 31
Temperature[ C
Microstructure in a Peritectic System, 22<C0<59 at% Ag
c10f13
o
L
2000
L
L
1500
g1
1186 oC 0.80
0.22 0.59
L
1000
g1 g2
g1
g2
500
0 0.2 0.4 0.6 0.8 1
Pt x(Ag) Ag
g1
g2
32 32
Temperature[ C
Microstructure in a Peritectic System, C0=59 at% Ag
c10f13
o
L
2000
L
L
1500
g1
1186 oC 0.80
0.22 0.59
L 1000
g1 g2
g1
g2
500
0 0.2 0.4 0.6 0.8 1
Pt x(Ag) Ag
g2
Precipitate g1
g2
33 33
Temperature[ C
Microstructure in a Peritectic System, 59<C0<80 at% Ag
c10f13
o
L
2000
L
L
1500
g1
1186 oC 0.80
0.22 0.59
L 1000
g1 g2
g1
g2
500
0 0.2 0.4 0.6 0.8 1
L
Pt x(Ag) Ag
g2
g2
34 34
Temperature[
Peritectic Systems (Another Example)
o
b liquidus.
1000 a+b
• Alloy (xNi<18.4% or xNi>86.9%)
500
0 0.2 0.4 0.6 0.8 1
starts to melt at solidus, and
Re Atomic Fraction of Ni Ni becomes complete liquid at
liquidus.
Details Refer to:
1. Database: Database_Peritectic_Ni-Re.tdb
2. Tutorial Video: Binary_Peritectic
35 35
o
Temper
G(J/
Phase Diagram vs. Gibbs Energy Curve
-1.3E+05
3500 T=2000oC
-1.4E+05
3000
L
a
-1.5E+05 b
2500
L+a L
2000 -1.6E+05
a G(J/mol)
G(J/mol)
1500 -1.7E+05
0 0.2 0.4 0.6 0.8 1
Re x(Ni) Ni
b
1000 a+b
-7E+04 -9E+04
T=1400oC T=1620oC
500
0 0.2 0.4L 0.6 0.8 1 L
Re Atomic Fraction of Ni
-8E+04
Ni -1E+05
-9E+04 -1.1E+05
b b
-1E+05 -1.2E+05 a
a
-1.1E+05 -1.3E+05
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Re x(Ni) Ni Re x(Ni) Ni
36 36
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
37 37
Peritectoid Systems
Temperature[ C]
o
200
0
0 0.2 0.4 0.6 0.8 1
Ag Atomic Fraction of Al Al
Details Refer to:
1. Database: Database_Peritectoid_Ag-Al.tdb
2. Tutorial Video: Binary_Peritectoid
38 38
G(J/mo
Peritectoid Systems
Temperature[ C]
o -3.6E+04
m T=400oC
-3.8E+04
x
500 a
-4E+04
-4.2E+04
G(J/mol)
400
x
o
a 358 C -4.4E+04
G(J/mol)
x(Al)
-3.2E+04
T=358oC
300
m
-2.8E+04 -3.4E+04
o
m T=300 C x
x
-3E+04 -3.6E+04
200 a
m
0.1 0.15 0.2 0.25 0.3 0.35
Atomic
-3.2E+04Fraction of Al -3.8E+04
a
-3.4E+04 -4E+04
0.1 0.15 0.2 0.25 0.3 0.35
x(Al)
-3.6E+04
0.1 0.15 0.2 0.25 0.3 0.35
x(Al)
39 39
Temperature[ C
Peritectoid Systems
o
500
400
x
a 358oC
300
200
0.1 0.15 0.2 0.25 0.3 0.35
Atomic Fraction of Al
40
40 Photos from Phase Diagrams in Metallurgy, F.N. Rhines.
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
41 41
Temperatur
Monotectic Systems
o
800
663oC and 6 at% In:
L1+L2
L1 ↔ a + L2.
L1 633oC L2
600 0.06 0.88 • Alloys of all compositions start
to melt at eutectic temperature
400
L+a 156oC: L ↔ a + b.
• Alloy (xIn<6at% or xIn>88at%)
200 156oC
becomes complete liquid at
a+b
liquidus.
0
0 0.2 0.4 0.6 0.8 1
• Alloy (6at%<xIn<88at%)
Al Atomic Fraction of In In
becomes complete liquid
mixture (two liquids with
Details Refer to: different compositions) at
1. Database: Database_Monotectic_Al-In.tdb
663oC.
2. Tutorial Video: Binary_Monotectic
42 42
Temperat
Temperat
How Is A Monotectic Phase Diagram Calculated?
o
o
1000 1000
Liquid Liquid
800 800
L1+L2 L1+L2
L1 633 Co L2 L1 633oC L2
600 0.06 0.88 600 0.06 0.88
400 400
L+a L+a
G(J/mol)
G(J/mol)
200 156oC 200 156oC
G'(J/mol)
G'(J/mol)
a+b a+b
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
-3.5E+04
T=700oC -2.5E+04
5000 5000
T=700oC b T=600oC T=600oC
b b
a
4000 4000 b
-4.5E+04
-3.5E+04
a
3000 3000
G'=G-xAlGAl,L-xInGIn,L G'=G-xAlGAl,L-xInGIn,L
-5.5E+04 a L
2000 2000
-4.5E+04 a
L
1000 1000
-6.5E+04
-5.5E+04 L
0 0
L
-1000 -1000
-7.5E+04 0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
0 0.2 0.4 0.6 0.8 1 -6.5E+04
0 0.2 0.4 0.6 0.8 1
x(In) In x(In) In
Al x(In) In Al x(In) In
43 43
Temperature[ C
Microstructure of Al-In System
o
1000
Al64In36
Liquid The Al64In36 (at.%) alloy in a graphite
800
container solidified at about 0.25 K/s
L1+L2 resulting in one layer on top of another.
L1 633oC L2
600 0.06 0.88
Al-rich
400
L+a
Al Atomic Fraction of In In
G'(J/
Monotectic Phase Diagram (Another Example)
o
-4E+04 T=970oC
T=970oC
1500
1200 G'=G-xAlGAl,L-xInGIn,L
-6E+04
Liquid 500
g
g
o
L1+g L1 982 C L2
o
900 0.23 953 C 0.58 -8E+04
-500 L
L
-1E+05
-1500
600
G(J/mol)
L+g
-1.2E+05
-2500
0 0 0.20.2 0.4
0.4 0.6
0.6 0.8
0.8 11
Cu x(Pb)
x(Pb) Pb
Pb
300
-2E+04
g1+g2 T=800oC
-4E+04 g
0
0 0.2 0.4 0.6 0.8 1
Cu Atomic Fraction of Pb Pb
-6E+04
1. Database: Database_Monotectic_Cu-Pb.tdb
-1E+05
0 0.2 0.4 0.6 0.8 1
2. Tutorial Video: Binary_Monotectic Cu x(Pb) Pb
45 45
Types of Binary Phase Diagrams
• Isomorphous Systems
• Eutectic Systems
• Eutectoid Systems
• Peritectic Systems
• Peritectoid Systems
• Monotectic Systems
• Syntectic Systems
46 46
Temperature
Syntectic Systems
o
Information from this diagram:
1000 • Syntectic reaction occurs at
Liquid 557oC: L1+ L2 ↔ NaZn13.
815oC
800
• Alloys (xZn<92.3at%) start to
L1+L2 melt at eutectic temperature
600 L1 L2
0.094 o
557 C
98oC: L ↔ a+NaZn13.
0.944
400
• Alloys (xZn>92.3at%) start to
419oC
melt at eutectic temperature
200 419oC: L ↔ b+NaZn13.
98oC • Alloy (xZn<9.4at% or xZn>94.4at
a b
0
0 0.2 0.4 0.6 0.8 1%) becomes complete liquid at
Na Atomic Fraction of Zn Zn liquidus.
• Alloy (9.4at%<xZn<94.4at%)
Details Refer to: becomes complete liquid
1. Database: Database_Syntectic_Na-Zn.tdb mixture (two liquids with
2. Tutorial Video: Binary_Syntectic different compositions) at
47 47 557oC.
Summary of Invariant Reactions in Binary Systems
Eutectic L↔α+ β a
L
b
Cu-Ag, Pb-Sn, Al-Si
Eutectoid α↔β+ γ b
a Fe-C
g
48 48
Binary Phase Diagrams
Use of regular solution model parameters to
generate different types of binary phase diagram
49 49
Phase Diagram Using Regular Solution Parameters
T[K]
T[K]
1200 1200
e0(Liquid)=0 e0(Liquid)=0
e0(Fcc)=0 e0(Fcc)=2000
1150 1150
1100 1100
1050 1050
1000 1000
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
A x(B) B A x(B) B
50 50
Phase Diagram Using Regular Solution Parameters
T[K]
T[K]
1400 1200
e0(Liquid)=0 e0(Liquid)=0
e0(Fcc)=-5000 e0(Fcc)=5000
1100
1200
1000
1000
900
800 800
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
A x(B) B A x(B) B
51 51
Phase Diagram Using Regular Solution Parameters
T[K]
T[K]
1200 1200
e0(Liquid)=0 e0(Liquid)=0
e0(Fcc)=10000 e0(Fcc)=15000
1000 1000
800 800
600 600
400 400
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
A x(B) B A x(B) B
52 52
Phase Diagram Using Regular Solution Parameters
T[K]
T[K]
1200 1400
e0(Liquid)=16000 e0(Liquid)=20000
e0(Fcc)=18000 e0(Fcc)=25000
1200
1100
1000
1000
800
900
600
800 400
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
A x(B) B A x(B) B
53 53
Acknowledgement
• Many of the slides are reproduced based on the
book: Materials Science and Engineering: An
Introduction, 8th Edition, William D. Callister, Jr.
David G. Rethwisch.
54 54
For Download
55 55