MATERIALS ENGINEERING

in Project Design

Sondang Aryanto
Kepala Divisi Manajemen Proyek EPC & Jargas
PT. PGAS Solution Bandung, September 1st 2023
Outline
1. Speaker and company profile
2. Oil and gas business
3. How to design a project
4. Materials engineering aspects in
oil and gas project
Hello!
• Name : Sondang Aryanto
• Birth : …….
• Education : Teknik Material ITB 2002
• Position : Kepala Divisi Manajemen Proyek EPC & Jargas
PT. PGAS Solution
• Experience :

“When the why is clear,

the how is easy”
 Upstream Refinery Power &
Renewable Energy

Commercial Marine Gas

& Trading & Transport
Scope of Business
•
•
Project Management; Business Characteristics
Engineering;
EPC
• Procurement Services;
• Construction Services;
• Installation;
• Commissioning.
B2B
• Gas Pipeline Operation
& Maintenance;
O&M

• Metering & Station

Facility Operation;
• Calibration;
• Inspection.

• Component Retailing;
• Warehouse Services;
SUPPLY

PROJEC
CHAIN

• Manufacture;
• Other Services (MTK,
HSSE, etc).
T
Operational Area

1. KANTOR PUSAT JAKARTA 6. AREA CILEGON 11. AREA KARAWANG 16. AREA SEMARANG
2. AREA MEDAN 7. AREA TANGERANG 12. AREA CIREBON 17. AREA DUMAI
3. AREA BATAM 8. AREA BOGOR 13. AREA PASURUAN 18. AREA TARAKAN
4. AREA PALEMBANG 9. AREA BEKASI 14. AREA SIDOARJO 19. AREA SORONG
5. AREA LAMPUNG 10. AREA JAKARTA 15. AREA SURABAYA
Our Works

Pembangunan Pipa Transmisi Gas Offshore SSWJ-WJA (2009)

Our Works

Pipa Gas Senipah Balikpapan (2022)

Pembangunan Pipa Transmisi Gas Kalimantan-Jawa (Kalija)

(2015)

Pekerjaan SMO WUR EW Pertamina Hulu Rokan (2022)

 UPSTREAM MIDSTREAM DOWNSTREAM
OIL & GAS PRODUCTION TRANSPORT & STORAGE PRODUCT PREPARATION&
DISTRIBUTION

PROCESS & DISTRIBUTION

Sales / Marketing / Retail
STORAGE
ONSHORE
Pump Jack

OIL & GAS

TRANSFER
Pipeline

OFFSHORE
Oil Rig TRANSPORT FURTHER PROCESSING
 Engineering, Procurement, Operation &
and Construction Maintenance

I need a new 24 kilometers Don’t worry, we can design and I need to repair my existing We can service it and operate
pipeline system for my oil… construct it for you! gas production facility… your system

Project:
• Unique characteristics

EPC •
•
Defined start and end date
Measurable & quantifiable deliverables
• Constrained by budget and resource
How does a project start?
Step 2: Step 4:
Proposal
Submission & Contract Signing
Evaluation

Step 1: Step 3: Step 5:

Bid/Tender Winner
Construction Start
Announcement Announcement
Our Works at EPC Project Management

Design systems based on Estimate project cost Complete proposal

client requirement based on designed system document for tender process

Research and develop

materials price database Develop QA procedures Project quality monitoring
 So, how do we design a project?
• Scope of Work
• Front End Engineering Design
(FEED)
• Other bidding documents
Start

Calculate pressure and flow

(sizing) of the contained fluid as a Client needs Determine specs and volume for
basis for other engineer’s equipment (datasheet)
• Engineering design
calculation
• Technical drawing
• Heat and Material Balance
• Operation Philosophy
Process Engineering • Material Take-off (MTO)
• bill of quantity (BOQ)

Instrument
Piping Engineering Mechanical Engineeriing
Engineering

Pipeline Engineering Civil Engineering Electrical Engineering

 So, how do we design a project?

• Request vendor quotation

Develop Engineering Estimate
and preliminary Project Schedule
based on collected quotations to
fix total price and required
duration of the project.
• Verify vendor’s compliance to
requested specification and
design
• Clarify proposed technical
Request for aspects of vendor proposal
Information

Cost Estimation &

Scheduling

End
 So, how do we design a project?
• Scope of Work
• Front End Engineering Design
(FEED)
• Other bidding document
Start

Calculate pressure and flow Determine specs and volume for

(sizing) of the contained fluid as a Client needs equipment (datasheet)
basis for other engineer’s • Engineering design
calculation • Technical drawing
• Heat and Material Balance
• Operation Philosophy
Process Engineering • Material Take-off (MTO)
• bill of quantity (BOQ)

Instrument
Piping Engineering Mechanical Engineeriing
Engineering

Pipeline Engineering Civil Engineering Electrical Engineering

Engineering disciplines
where materials engineering
plays a major role
 Materials Engineering Aspects
in Oil and Gas Projects
Corrosion
• Corrosion study
• Corrosion inspection
Welding
• Develop WPS
• Inspect welding defects
• Interpret NDT reports
• Welding reports
Material Selection
• Translate project needs
into material specs
• Knowledge in material
composition and standards
• Develop material selection
guideline
Material Testing
• Knowledge in materials
testing standards
• NDT & DT
• Develop project QA &
QC procedure & reports
Equipment
Designing
• Mainly for pipe and
mechanical equipment
• Determine specs &
design and calculate
load for dimension
• Review/develop
equipment datasheet
Material Inspection
• Develop Inspection Test
Plan (ITP)
• Interpret NDT and DT
report
• Determine compliance
to project acceptance
criteria
 Higher Overall Material and Immaterial Costs

Higher Initial
Improper Cost
Catastrophic
Material Failure
Design, Shorter Lifetime
Testing, and
Inspection
Reduced Higher Maintenance
Reliability & Cost
Integrity
 Several contributing factors
causing failure of the vessel:
Improper • Material variability
Material • Excessive hydrogen in the
Design, welding arc causing HIC
• Inadequate inspection of
Testing, and nozzle welds
Inspection • Hydrotest temperature below
transition temperature
• Overpressure during testing

Failed Pressure Vessel after hydrotesting

 Improper
Material
Design,
Testing, and
Inspection
Improper Material
Design, Testing,
and Inspection
 Design

Materials Design

Fabrication Materials Product Fabrication

Inspection
Inspection

Product
 How can we prepare as engineering students?

Familiarize yourself with Learn to interpret technical

engineering codes & standard drawings

Have discussions with students Always ask “why”;

from other engineering disciplines as an engineer, you will be held
accountable for your decisions
KEY OF SUCCESS
Fulfill Your Body Always Help Others
Fill yourself with knowledge, skills, Be the person people always seek for
experience, and meaningful information help

Expand Lighthouse Project

Make yourself known; build your
Gather your allies for the journey own lighthouse project as a good
Network
ahead start for your career
 SELF IMPROVEMENT
Always Feel
Blessed
Keep Going
Forward
Start Small
Never Give
Up
Start Now
THANK YOU!

ANY QUESTIONS?