Our objective is to drill a well based on geological
requirement. Geological information and requirement
dictates the planning of the well. Planning of the well include : • Depth • Casing Policy • Casing design • Well head • Mud design TYPES OF CASING The purpose of drilling a well is to evaluate one or more prospective producing zones and provide a means of producing the hydrocarbons that may be found in those horizons. It can also be said that this is primary purpose of the casing.
While drilling of oil & gas wells, it is necessary to
line the walls of a borehole with steel pipe which is called casing. When drilling wells, hostile environments, such as high- pressured zones, weak and fractured formations, unconsolidated formations and sloughing shales, are often encountered. Hence, wells are drilled and cased in several steps to seal off these troublesome zones and to allow drilling to the total depth. Different casing sizes are required for different depths. The five general casings used to complete a well are: conductor pipe, surface casing, intermediate casing, production casing and liner. Following are drilling rig operation involved in drilling a well Rig building Spudding of well Drilling Logging Casing lowering Cementation Wellhead fitting & testing BOP fitting & testing Fishing operation Hermetical Testing The process of rig building starts with the dismantling of rig equipments on the location where drilling is over. After dismantling all the equipments of the rig are ready for transportation.
Transportation is done with the help of trailers and
trucks according to the size of the load.
Dismantling Transportation Rig building
Old location New location The beginning of the drilling at the new location is known as spudding of the well. The process of drilling includes following processes.
Making rat hole
Making BHA Preparation of mud Drilling (Making hole) Reaming Pipe connection Mud conditioning prior to pulling out Pulling out for bit change for BHA for casing lowering for any complication Running in For resuming drilling For mud conditioning For fishing Coring MUD CIRCULATION SYSTEM MUD CIRCULATION SYSTEM Coring is process of retrieving/ extracting down hole formation for analysis at the surface” Types of Coring Side wall wire line coring
Bottom hole conventional coring
Preparation for casing lowering Go gauging Fitting of float equipment with casing Lowering casing Proper make up torque for joints Filling up casing with mud Circulation at bottom prior to cementation The following steps should be taken for successful preparation of hole for lowering casing :-
Ream the hole thoroughly with the bottom hole
assembly used during drilling till there are no tight pulls or hold ups. Ream all the zones of hold ups & do not try to push through these zones. Prior to pulling out the reaming assembly, complete all the preparations so that casing lowering can be immediately started after pulling out the reaming assembly. Close blind ram & replace pipe rams with rams of casing size being lowered. Each casing pipe should be drifted for its entire length before lowering in the well. Casing pipes that failed the drift test should be rejected with proper marking on them.
Circulate casing before reaching total
depth.
Circulate the casing when half of It was in
the hole
Circulate the casing when TD has reached
Hooking up cementing unit line & testing Pump pre flush Pumping calculated volume of cement slurry Pump after flush Displacement of cement slurry WOC After WOC, casing head housing which is the first well head component to be installed is fitted on the surface casing. The following procedure is adopted.
Remove false conductor/Riser
Cut the surface casing at a suitable height
from the bottom of the cellar pit WELL HEAD INSTALLATION
The marks are put all around the surface of
the casing at a number of points and then a circular marking is done Cut casing and chamfer properly on the inside. The weld on housing of the casing head is slipped on the cut casing and kept perfectly horizontal and welded from both inside and and outside using the proper type of welding electrodes. The welded casing head housing is allowed to aircool. It is done to insure the effectiveness of all the seals and connections in the well head system. A portable hydraulic pump is used to apply required pressure. Test pressure is as per the requirement of well pressure expected during a certain phase. It should not exceed the rated pressure of the weakest component of the current well head assembly. Production casing is subjected to hermetical testing After casing has been lowered , CBL - VDL is conducted and are OK , integrity of casing has to be tested Drilling fluid inside the casing is displaced by water gradually in several steps