TOWER CRANE TC-12 ERECTION

LIEBHERR 85
CUP BUILDING, NMIA PROJECT
ECB
OVERALL TOWER CRANE LAYOUT

TC-12
ERECTION PLANNED

TC-01 TC-03 TC-05

TC-11 TC-10 TC-09

TC-02
TC-04 TC-06 TC-08
TC-07

ERECTED DISMANTLED ERECTION PLANNED

EAST PIER & CUP BUILDING TOWER CRANE LAYOUT

TC-12
LIEBHERR 85 ECB
ERECTION PLANNED NO JIB-TO-JIB COLLISION
BETWEEN TC-07 & TC-12

TC-07 TC-08
LIEBHERR 100 LC LIEBHERR 85 ECB
ERECTED DISMANTLED
JIB TO JIB COLLISION CHECK

JIB TIP RADIUS – 51.25 M JIB TIP RADIUS – 51.24 M

SPACING
1M

LIEBHERR 100 LC TOWER CRANE LIEBHERR 85 ECB TOWER CRANE

TC-07 TC-12

• There will be no jib to jib collision between the

two cranes.
PROJECT AND TOWER CRANE (TC-12) DETAILS

• LIEBHERR 85 ECB Tower Crane

• Tip load Capacity 1.15 T(4
fall)
• Jib length 50 m
• Max. load Capacity 5 T (4 fall)
• Counter Jib Swing Rad. 12.6 m
PROJECT AND TOWER CRANE (TC-12) DETAILS

Load Chart
PROJECT AND TOWER CRANE (TC-12) DETAILS

• D- Mast + Standard Mast + B- Mast + 4*

Standard Mast - 29.52 m height is to
be erected.

29.52 m
CUP

15 m
Height Under Hook (m)
After Erection BUILDING
29.52 m
PROJECT AND TOWER CRANE (TC-12) DETAILS

Main Boom to be
positioned
Opposite to the blasting
zone during blasting
When crane operational
No personnel to be in the
blast restricted zone
MOBILE CRANE SELECTION
Erection Radius:
1. Mast Sections 12 m
2. Slewing Unit 12 m

Bo
3. Main Boom 12 m

om
Le
ng
th
Weight:
1. D – Mast 2.05 T Height
2. B – Mast + Std. Mast 3.29 T
3. Slewing Unit 3.80 T
4. Main Boom 50 m 5.32 T

Radius
MOBILE CRANE SELECTION – MASTS ERECTION

Height Requirement:
Foundation Height + Mast Height + top Kit + Slings + Hook
Height + Limit
= 2 + 29.25 + 2.35 + 6 + 1 + 1.5 = 42.1 m selection

100 T
𝐵𝑜𝑜𝑚 𝑙𝑒𝑛𝑔𝑡h =√ 𝐻𝑒𝑖𝑔h𝑡 2 + 𝑅𝑎𝑑𝑖𝑢𝑠 2 45 m boom
length

Boom Length Requirement

1. Mast Sections 43.77 m
2. Main Boom 43.77 m
3. Slewing Unit 43.77 m
MOBILE CRANE – LIEBHERR LTM 1100/1

• Main Boom – 45 m

• Counter weight – 15 T

• Erection radius – 12 m

• Minimum lifting radius – 8 m

• SWL at erection radius – 12.6 T

MOBILE CRANE PLACEMENT – MAST ERECTION

MOBILE CRANE
• The mast sections had been stacked
m

LIEBHERR LTM 1100/1

within the reach of mobile crane
12

• Mobile Crane LIEBHERR LTM 1100/1

• Boom Length - 45 m
• Counterweight - 15 T

TOWER CRANE LOCATION

MOBILE CRANE PLACEMENT – TOP KIT ERECTION

12 m
LIE
BH G
ERR
LTM OMC
110 I N BO
0/1 MA
LIEBHERR 85 ECB – ERECTION SEQUENCE
 Mobile Crane Placement and Fitness inspection

 Erection of D-Mast

 Erection of Standard Mast + B- Mast

 Erection of 4 nos. Standard Mast

 Erection of Slewing Unit

 Erection of Operator Cabin

 Erection of Counter Jib

 Erection of Partial Ballasts 2*A type

 Erection of Main Jib – 50 m

 Erection of Remaining Counterweights 4*A + 2*B + 1*C

 Wire Rope Reeving and Final Commissioning

 Tower crane Erection - Tools & Tackles
 Spanner set 10 to 36 mm Close, box and Open end
 Allen Key Set - 1 number
 Adjustable spanner - 1 number
 Hammers – 10 lbs, 14 lbs and 20 lbs - 1 number each
 Safety belt - 7 numbers
 PPE rope - 50 meter
 Wire rope sling 10 T 6 m - 4 numbers
 Wire rope sling 8 T 12 m - 2 numbers
 Web sling 8 T 6 m - 4 numbers
 Web sling 3 T 3 m/6 m - 4 numbers
 Bow shackle 4.5 T - 4 numbers
 Bow shackle 9.5 T - 4 numbers
 Chain pulley 2 T, 1 T, 5T - 2 numbers each
 Welding and Gas Cutting - 1 set
 Walkie Talkie - 4 numbers
Tower crane Erection Component Weight Details (OEM Manual Extract)

OVERALL WEIGHT DETAILS SLEWING UNIT

Tower crane Erection Component Weight Details (OEM Manual Extract)

MAIN BOOM SECTION – 50 M

COUNTERWEIGHTS
STANDARD PRACTICES – TOOLS & TACKLES VERIFICATION & DAILY EHS PEP TALK
PEP TALK ALONG WITH TSC CREW & MOBILE CRANE OPERATOR
LIEBHERR 85 ECB (TC-12) ERECTION PARTICULARS
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
1 D-Mast 1 2.05 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
2 B-Mast + Standard Mast 1 3.29 LIEBHERR LTM 1100/1 12 12.6 34% 12 12.6 34%
3 Standard Mast - Set of two 2 2.3 LIEBHERR LTM 1100/1 12 12.6 26% 12 12.6 26%
4 Slewing Unit 1 3.8 LIEBHERR LTM 1100/1 12 12.6 38% 12 12.6 38%
5 Operator Cabin 1 0.85 LIEBHERR LTM 1100/1 12 12.6 15% 12 12.6 15%
6 Counter Jib 1 2.35 LIEBHERR LTM 1100/1 12 12.6 27% 12 12.6 27%
7 Counterweight A 2 1.45 LIEBHERR LTM 1100/1 12 12.6 19% 12 12.6 19%
8 Main Boom - 50 m 1 5.32 LIEBHERR LTM 1100/1 12 12.6 50% 12 12.6 50%
9 Counterweight A - set of two 2 2.9 LIEBHERR LTM 1100/1 12 12.6 31% 12 12.6 31%
10 Counterweight B - Set of two 1 2 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
11 Counterweight C 1 1 LIEBHERR LTM 1100/1 12 12.6 16% 12 12.6 16%

* Hook weight added for %SWL utilization calculation

MASTS ERECTION POST RAISING USING PICK & CARRY CRANE

• TAILING TO BE DONE WIT HELP OF F-15 PICK AND CARRY CRANE

• WATCHER TO BE DEPLOYED
• AREA TO BE BARRICADED AS PER SCHEME
Sequence of TC Erection
1. Erection of Mast Sections
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
1 D-Mast 1 2.05 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
2 B-Mast + Standard Mast 1 3.29 LIEBHERR LTM 1100/1 12 12.6 34% 12 12.6 34%
3 Standard Mast - Set of two 2 2.3 LIEBHERR LTM 1100/1 12 12.6 26% 12 12.6 26%

Sling Points
Sequence of TC Erection
2. Erection of Slewing Unit and Operator Cabin
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
4 Slewing Unit 1 3.8 LIEBHERR LTM 1100/1 12 12.6 38% 12 12.6 38%
5 Operator Cabin 1 0.85 LIEBHERR LTM 1100/1 12 12.6 15% 12 12.6 15%

Sling Points Sling Points

Sequence of TC Erection
3. Erection of Counter Jib and Partial Ballasting
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
6 Counter Jib 1 2.35 LIEBHERR LTM 1100/1 12 12.6 27% 12 12.6 27%
7 Counterweight A 2 1.45 LIEBHERR LTM 1100/1 12 12.6 19% 12 12.6 19%

Sling Points
Sequence of TC Erection
4. Trolley Wire Rope Reeving
Sequence of TC Erection
5. Erection of Main Jib
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
8 Main Boom - 50 m 1 5.32 LIEBHERR LTM 1100/1 12 12.6 50% 12 12.6 50%
Sequence of TC Erection
6. Final Ballasting
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
9 Counterweight A - set of two 2 2.9 LIEBHERR LTM 1100/1 12 12.6 31% 12 12.6 31%
10 Counterweight B - Set of two 1 2 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
11 Counterweight C 1 1 LIEBHERR LTM 1100/1 12 12.6 16% 12 12.6 16%
Sequence of TC Erection
7. Hoist Wire Rope Reeving

Hoist wire rope Reeving

 TEAMWORK ALWAYS WINS
TSC

SITE P&M
CMPC

SITE TEAM
EHS

PLANNING
THANK
YOU