Professional Documents
Culture Documents
Chemical Engineering
Department
Equipment Design
Materials of Construction
Riyadh S Almukhtar
Materials of Construction
1- MATERIAL PROPERTIES
The most important characteristics to be
considered when selecting a material of
construction are:
1. Mechanical properties
a. Strength: tensile strength
b. Stiffness: elastic modulus (Young’s modulus)
c. Toughness: fracture resistance
d. Hardness: wear resistance
e. Fatigue resistance
f. Creep resistance
Materials of Construction
Stiffness
Stiffness is the ability to resist bending and buckling.
It is a function of the elastic modulus of the
material and the shape of the cross-section of the
member (the second moment of area).
MATERIAL PROPERTIES
Toughness is associated with tensile strength, and is a
measure of the material’s resistance to crack propagation.
The crystal structure of ductile materials, such as steel,
aluminum, and copper, is such that they stop the propagation
of a crack by local yielding at the crack tip. In other
materials, such as the cast irons and glass, the structure is
such that local yielding does not occur and the materials are
brittle.
Brittle materials are weak in tension but strong in
compression.
Under compression any incipient cracks present are closed
up.
Hardness
The surface hardness, as measured in a standard test, is an indication of a
material’s ability to resist
wear. This will be an important property if the equipment is being designed
to handle abrasive
solids, or liquids containing suspended solids that are likely to cause erosion.
Fatigue
Fatigue failure is likely to occur in equipment subject to cyclic loading; for
example, rotating equipment, such as pumps and compressors, and
equipment subjected to temperature or pressure cycling.
A comprehensive treatment of this subject is given by Harris (1976).
Creep
Creep is the gradual extension of a material under a steady tensile stress,
over a prolonged period of
time. It is usually only important at high temperatures, for instance, with
steam and gas turbine blades. For a few materials, notably lead, the rate of
creep is significant at moderate temperatures.
Effect of Temperature on the Mechanical
Properties
•The tensile strength and elastic modulus of metals
decrease with increasing temperature.
For example, the tensile strength of mild steel (low
carbon steel, C < 0.25 %) is 450 N/mm2 at
25 °C falling to 210 N/mm2 at 500 °C,
• and the value of Young’s modulus is 200,000
N/mm2 at 25 °C falling to 150,000 N/mm2 at 500
°C.
CORROSION RESISTANCE
•The corrosion rate will be dependent on the
temperature and concentration of the corrosive fluid.
An increase in temperature usually results in an
increased rate of corrosion, though not always. The
rate will depend on other factors that are affected by
temperature, such as oxygen solubility.
ELECTION FOR CORROSION RESISTANCE
Stainless Steel
The stainless steels are the most frequently used corrosion
resistant materials in the chemical industry.
To impart corrosion resistance the chromium content must be
above 12%, and the higher the chromium content, the more
resistant is the alloy to corrosion in oxidizing conditions. Nickel
is added to improve the corrosion resistance in non-oxidizing
environments
Types
COMMONLY USED MATERIALS OF CONSTRUCTION
Platinum
Platinum has a high resistance to oxidation at high temperature.
One of its main uses has been in the form of an alloy with
copper, in the manufacture of the spinnerets used in synthetic
textile spinning
processes.
PLASTICS AS MATERIALS OF CONSTRUCTION FOR
CHEMICAL PLANT
Polyolefins
Low-density polyethylene is a relatively cheap, tough,
flexible plastic. It has a low softening point and is not suitable
for use above about 60 °C. The higher density polymer (950
kg/m3) is stiffer, and can be used at higher temperatures.
•Polytetrafluoroethylene (PTFE)
PTFE, known under the trade names Teflon and Fluon, is
resistant to all chemicals, except molten alkalis and fluorine,
and can be used at temperatures up to 250 °C. It is a relatively
weak material, but
its mechanical strength can be improved by the addition of
fillers (glass and carbon fibers). It is expensive and difficult to
fabricate.
Polyvinylidene Fluoride (PVDF)
PVDF has properties similar to PTFE but is easier to fabricate.
It has good resistance to inorganic acids and alkalis, and
organic solvents. It is limited to a maximum operating
temperature of 140 °C.
•Glass-fiber Reinforced Plastics (GRP)
The polyester resins, reinforced with glass fiber, are the
most common thermosetting plastics used for
chemical plant. Complex shapes can be easily formed using
the techniques developed for working
with reinforced plastics.