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Fool-Proofing

Line WMC Section Assembly Model All Supplier Astron Polymers

Implementation 24/01/2023
Process Drain Hose Leakage Testing
Date

Before After Effect

 Improvement Idea
 Problem
•A Block Provided in outer cuff. locating block in Before
Drain Hose Outer Cuff Assy. NG (Outer Cuff Location Out) Drain Hose Assy.
•Outer Cuff. guiding block design modified & [Unit: PPM]
replace in assy. inspection fixture in respect of
assy.
100%↓
200
0

Before After

Outer Cuff Assy. NG Encounter in Drain Hose 7Kg.


NG Sample OK Sample
 Deduction Method
Benefit of Improvement
- No Inspection was being done for cuff direction. • NG part fitment not possible after providing locating block
in leakage testing jig.
• Easy detect to NG outer cuff assy. in drain hose During
leakage testing.

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