Best Practice PV BELLOW

Quality Improvement by reduce gate point for control the Hole on top of PV Bellow

Issue Improvement Result

 Pin Hole defect on the top of PV Bellow  Reduce a gate point on the top part of the gate  Total Defect rate
point in PV Bellow with step chamfer

[Unit: PPM.]

78%↓
70000
15000

Before After

Idea-
Provided a Chamfer step at the gate point area as
•Provide an air vent on the top part of the PV
shown in figure.
Bellow
Idea-
•Provide an air vent on the top part of the PV
Bellow Implementation Date – 01.08.23
 Best Practice Bellow ASM
Quality Improvement by Implemented a Gauge for spring joint open during assy.

Issue Improvement Result

 Spring Joint open during the assembly  A Round Gauge to be developed having OD  Total Defect rate
is equal LIP OD of Bellow ASM to check spring
tension before assembly.

[Unit: PPM.]

100%↓
2000
0

Before After

 Rejection PPM is considered

after spring assembly only.

Idea-
 Round Gauge of Dia. 19 mm implemented to
•To check the maximum tension of the spring
check the tension in ID before assembly.
before open during the assembly
 Easiness in 100% Inspection .
 Operator Moral Increased

Implementation Date – 25.10.23

 Best Practice Bellow ASM
Best Practice Idea:- Bellow ASM Grease Application by Pneumatic Jig Implementation Date – 17.11.23

Issue Improvement Result

 Greasing not spread properly by manually applying of grease  Pneumatic fixture implemented for proper flow of grease.  Total Defect rate

[Unit: PPM.]

100%↓
2000
0

Before After
• We apply grease by wooden stick through manually process • Jig Picture

Grease apply by wooden stick video

• Bellow ASM Manual Process of Grease Application • Jig Video