Project Proposal

Establishing CNC assisted Manufacturing capacity for Jyoti Plastic

 Summary
 Jyoti Plastic aims to establish CNC enabled manufacturing capability to cater to client needs
 Based on a current client requirement, a roadmap to establish this capability is proposed
 The proposal covers the following
 Manufacturing capacity & utilization
 Infrastructure needs including floor space, power requirements and support machinery
 Cost Layout including Capex and Operational Costs
 Workforce needs including competencies and training
 Support from Akriti
 Manufacturing Capacity and Utilization
The following combination of machines is suggested to fulfill 2000 units per year for the 13 models submitted by the client
Sl. # Machine Type Foot print Work Area Machine Machine Planned Notes
Y*X*Z Count Power Rating Utilization

1 Vertical Moving Gantry Type 1300 * 900 * 600 900 * 600 * 250 3 6.5 KW 90%

2 Vertical Moving Gantry Type 1700 * 1200 * 600 1300 * 900 * 250 15 6.5 KW 98%

3 Vertical Moving Gantry Type 2200 * 1200 * 600 1800 * 900 * 250 3 6.5 KW 90%

4 Horizontal Moving Bed Type To be determined 900 * 200 * 250 1 6.5 KW 125% Can use spare capacity of Sl. 6

5 Horizontal Moving Bed Type To be determined 1300 * 200 * 250 4 6.5 KW 87%

Leverage excess capacity for Sl.

6 Horizontal Moving Bed Type To be determined 1800 * 200 * 250 1 6.5 KW 30%
4

• The above is planned for 24/6 continuous, non-stop operations

• Weekly Service Schedule focused on lubrication is essential
• 5% downtime for unplanned service is also built into the above calculations
 Infrastructure
Sl. # Machine Type Foot print (mm) Floor Space / Machine Machine Cumulative
Count Floor Space

1 Vertical Moving Gantry Type 1300 * 900 * 600 8ft x 7 ft = 56 Sq Ft 3 168 sq ft

2 Vertical Moving Gantry Type 1700 * 1200 * 600 12ft x 8ft = 96 Sq Ft 15 1,440 sq ft

3 Vertical Moving Gantry Type 2200 * 1200 * 600 15 ft x 8 ft = 120 Sq Ft 3 360 Sq Ft

4 Horizontal Moving Bed Type To be determined 56 Sq Ft * 1 56 Sq Ft

5 Horizontal Moving Bed Type To be determined 96 Sq Ft * 4 384 Sq Ft

6 Horizontal Moving Bed Type To be determined 120 Sq Ft * 1 120 Sq Ft

2,528 Sq Ft

• * For Horizontal machines, Floor Space is a safe estimate based on expected machine dimensions
• 3 Phase power and adequate outlet configuration is required for each machine terminal
• Evaluation necessary for adequacy of space for stock and equipment loading / moving machinery.
 Cost
CAPEX - Equipment OPEX - Electricity

Sl. Machine Type Work Area Retail Spindle Air Blaster Unit Cost Machine Cumulative Cost Units based on Cumulative Units
# Y*X*Z Cost (A) Upgrade (B) (C) A+ B+ C Count (excl. taxes & shipping) Planned Utilization

1 Vertical Moving Gantry Type 900 * 600 * 200 4.6 Lakhs 55,000 12,000 5.27 Lakhs 3 INR 15.81 Lakhs 29,000 KWH 87,000 KWH

2 Vertical Moving Gantry Type 1300 * 900 * 200 5.3 Lakhs 55,000 12,000 5.97 Lakhs 15 INR 89.55 Lakhs 31,200 KWH 468,000 KWH

3 Vertical Moving Gantry Type 1800 * 900 * 200 6.1 Lakhs 55,000 12.000 6.77 Lakhs 3 INR 20.31 Lakhs 29,000 KWH 87,000 KWH

4 Horizontal Moving Bed Type 900 * 200 * 200 5.5 Lakhs 1 INR 5.5 Lakhs 32,000 KWH 32,000 KWH

5 Horizontal Moving Bed Type 1300 * 200 * 200 6.5 Lakhs 4 INR 26 Lakhs 27,700 KWH 110,800 KWH

6 Horizontal Moving Bed Type 1800 * 200 * 200 7.5 Lakhs 1 INR 7.5 Lakhs 16,000 KWH 16,000 KWH

INR 1.65 Crore 800,000 KWH

• Other Features that will impact cost – Machine Base Table, Fixturing Costs
• Spindle upgrade costs includes upgrade of VFD as well.
• Horizontal Machine Cost is a indicative price with a max +/-10% deviation.
• Electricity Consumption is calculated based on planned utilization of each machine and a power factor of 70% (Spindle does not consume peak power at all times)
• Per hour machine running electricity consumption will vary from 4 KWH to 5 KWH ( depending on machine size and complexity of model)
• We can assist in procurement of tooling for the machines, however the sizing is difficult to estimate at this stage – a safe estimate is INR 100 per hour of machining
 Workforce
OPERATORS
• Recommended Operator to Machine Ratio is
• 1:2 for experienced operators (2+ Years)
• 1:1 for inexperienced operators (freshers from polytechnic / ITI)
• Recommend 1 week operator training and orientation at our facility for experienced operators
• Recommend 1 month operator training and orientation at our facility for inexperienced operators
• We will rate overall operator performance and competency at the completion of the suggested program
• We recommend an additional 20% workforce to cover absence / tardiness
• Additional helpers may be deployed to assist operators with stock moving and loading
• Recommended that operators have a diploma in technical fields (electrical / mechanical)

SERVICE ENGINEER
• We recommend 1 SERVICE ENGINEER for every 25 machines
• We can orient an experienced technician regarding lubrication, service tasks & schedule
• Alternatively, we can deploy our resource onsite, until knowledge transfer is complete
• Recommend that Service Engineers have an Engineering degree
 Support from Akriti
WARRANTY HIGHLIGHTS
• The machines comes with a 1 year warranty, the machine superstructure has a warranty of 10 years
• AMC for parts and remote support are available for 1 year / 3 years / 6 years
• While confident that the Onsite Service Engineer is capable of all foreseen service events, any rare case of
Akriti Engineers needing to visit can be addressed against cost at actuals