Open End Machines

Mechanical Failure in all OE Machines (in Stoppage Min)

1,200 100%

90%
1015
1,000
80%

70%
800

60%

600 50%

40%

400
30%

20%
200 180
120 120
85 75 10%
40 30 30 30
0 0%
Rotor Belt Feed Roller Belt Overload Cover Belt Waste Blockage Rotor Belt Parameter Error V-belt Twiisted Overhead Switch Cover Belt Stuck
Twisted Wear converter Broken Broken Broken

• Rotor Belt Twisted and Feed Roller

Belt Wear have taken the largest
share in stoppage min i.e. 1015min
and 180 min respectively.
 Electrical Failure in all OE Machines (in Stoppage Min)
• The failure minutes in M54 2,500 100%

motor is 2340 min and it is 2340

the highest. The second 90%

highest failure minutes is 2,000 80%

occurred in Arm left i.e. 70%

480min. 1,500 60%

50%

1,000 40%

30%

500 480 20%

420 420 420

10%

0 0%
M54 motor related Arm Lefter Problem Power Interrupted Error techn.Air under Communcation Error
Problem pressure
Ring Frame
 Mechanical Failure in all RF Machines (in Stoppage Min)
• Timing Belt 520 breakage 300 100%

and trade gauge belt 260

90%

problem, tooth belt, servo 250

80%

disk belt broken and waste

blockage are the main
70%
200 195

failure parts. 170

60%

150
150 50%

120
40%
105
100
85 30%

60
20%
50

10%

0 0%
Timing Belt 520 Trade Gauge Toothed Belt Servo Disk Belt Waste Blockage Suction Filter Doffing Prob- Cops Inserted
Broken Belt Broken Broken Waste Blockage lem
 Electrical Failure in all RF Machines (in Stoppage Min)
1,000 100%
• Major machine failure
reasons are spindle
900
900 90%

800 80% error, draft motor

700 70% problem and shaft
600
600
60%
contact with metal.
500 50%

400 40%

300 30%
240 230
205
200 20%
150 150

100 10%

0 0%
Spindle Error Draft Motor Shaft contact Doffing Problem Temprature De- Stopped machine M82 motor Over
Problem with metal livery Motor Heating
Major Failure Parts in Ring Frame