K.

RAMAKRISHNAN COLLEGE OF TECHNOLOGY

(Autonomous)
Affiliated To Anna University Chennai, Approved By AICTE New Delhi, ISO 9001:2015 & ISO 14001: 2015 Certified
Institution, Accredited with "A+" Grade By NAAC
Samayapuram, Trichy -12

DEPARTMENT OF CIVIL ENGINEERING

CE8811- PROJECT WORK Frist Review
Experimental Study On Fibre Reinforced Concrete

Using Industrial Waste

22/02/2023
UNDER THE GUIDANCE BY Salute, PRESENTED BY
P G Akash (811719103002)
Dr. G. Balaji Ponraj M.E.,Ph.D. R Prakash (811719103029)
Assistant Professor, T V Rishwanth (811719103031)
Department of civil Engineering.
 Introduction
• Fibre Reinforced Concrete (FRC) is a composite material made by incorporating fibers into concrete to enhance its properties and
performance.
• The use of industrial waste materials as fibers in FRC has gained significant attention in recent years due to the increasing
demand for sustainable and eco-friendly construction practices.
• Industrial waste materials, such as steel slag, fly ash, and glass, can be used as fibers in FRC, providing multiple benefits.
• For example, using steel slag as fibers reduces the amount of waste generated from steel production, while incorporating fly ash
into concrete helps to reduce greenhouse gas emissions from coal-fired power plants.
• Additionally, using industrial waste as fibers can improve the mechanical properties of concrete, such as its tensile strength and
ductility, making it more durable and resistant to cracking and failure.
• Overall, the use of industrial waste materials in FRC represents a promising solution for sustainable construction, as it not only

helps to reduce waste but also enhances the performance of concrete .

 OBJECTIVES
Metal Lathe waste has been added for strength enhancement.
Incorporating industrial waste as FRC material, it can improves the mechanical properties, such as tensile strength and ductility,
making the concrete more durable and resistant to cracking and failure.
By utilizing industrial waste as fibers in FRC, the amount of waste generated from industrial processes can be reduced and
diverted from landfills
The use of industrial waste materials as fibers in FRC can be cost-effective, as these materials are often readily available and do
not require the extraction and processing of raw materials
Experimentally describes the mechanical properties of specimen.
METHODOLOGY
NEED FOR STUDY

LITERATURE REVIEW

IDENTIFICATION OF MATERIAL

COLLECTION AND TESTING OF MATERIALS

PHYSICAL AND CHEMICAL PROPERTIES OF INDUSTRIAL WASTE

MIX DESIGN

IF NOT SATISFIED CHANGE OF PARAMETERS

MECHANICAL PROPERTY OR
TREATMENTS

COLLECTION AND TESTING OF MATERIALS

CASTING AND CURING

COMPRESSION AND FLEXTURAL STRENGTH TEST

RESULT,CONCLUSION AND REPORT

S.no Name of literature Author Year of Publishing Description

1 Mechanical and structural 2021

Concrete is a brittle material, so it is reinforced with
properties of waste rope Mohammad Salah Nasr
fibers-based concrete: An fibers (such as steel, glass and nylon fibers) to improve
experimental study
its ductility. On the other hand, the use of fibers resulting
from waste is an interesting issue to avoid the negative
impact of these wastes on the environment as well as
converting them from useless to other valuable materials

2 Experimental study of the Fernando Fraternali 2011

This work presents an experimental study of thermal
thermo-mechanical
properties of recycled conductivity, compressive strength, first crack strength and
PET fiber-reinforced ductility indices of recycled PET fiber-reinforced concrete
concrete
(RPETFRC). We examine PET filaments industrially
extruded from recycled PET bottle flakes with different
mechanical properties and profiles. On considering a
volumetric fiber dosage at 1%, we observe marked
improvements in thermal resistance, mechanical strengths and
ductility of RPETFRC, as compared to plain concrete
S.no Name of literature Author Year of Publishing Description
S.no2 Name of literature Author Year of Publishing Description

3 An experimental
3 PROPERTIES study AND
OF FRESH on Enzo Martinelli
JNYANENDRA KUMAR 2015
2015 THERE ARE investigates
A NUMBERthe OFmechanical
AGRICULTURAL WASTES
This paper behaviour of FRC
theHARDENED
post-cracking behaviour
CONCRETE PRUSTY, USED AS A FULL OR PARTIAL REPLACEMENT OF
of USING AGRO-WASTE HybridAS SANJAYA KUMAR PATRO made with
COARSE AGGRE-both Industrial and Recycled Steel Fibres
PARTIAL REPLACEMENT
Industrial/Recycled SteelOF GATE. THIS PAPER REVIEWS SOME OF THE AGRO-
COARSE AGGREGATE – A recoveredLIKE
WASTES from waste
DATE SEED,tyres.
RUBBERSpecimens of various
SEED, COCONUT
Fibre-Reinforced
REVIEW
Concrete SHELL, OIL PALM SHELL,
mixtures,
CORN COB, characterised
COCKLE SHELL,byAND
the PERIWINKLE
same volumeSHELL
fraction of
fibres, but different proportions of industrial and recycled
reinforcement were tested both in compression and
bending

4 AGRICULTURAL WASTES AS PAYAM SHAFIGHA, 2013 TO PRODUCE GREEN STRUCTURAL LIGHTWEIGHT

AGGREGATE IN CONCRETE
MIXTURES – A REVIEW
4 Improvement in Bending
Performance of Reinforced
Concrete Beams Produced
with Waste Lathe Scraps
HILMI BIN MAHMUD CONCRETE BY USING OIL PALM SHELL (OPS) AS
COARSE AGGREGATE, AND GROUND GRANULATED
Memduh Karalar 2022 BLAST FURNACE SLAG (GGBFS) AS A SUPPLEMENTARY
The materialMATERIAL
CEMENTING strength andATconsistency
30%, 50%testAND
and then
70% 1/2
REPLACEMENT OF CEMENT
scaled beam test have been carried out. For this purpose,
a total of 12 specimens were produced in the laboratory
and then tested to examine the failure mechanism under
flexure. Two variables have been selected in creating
text matrix.
S.no Name of literature Author Year of Publishing Description
S.no3 Name of literature Author Year of Publishing Description

5 Effect of Metal Lathe

5 LIGHTWEIGHT Marcin Małek
GABRIEL BEJANA , 2021
2019 IF THE CEMENT IS TOTALLY
Steel waste was added REPLACED, THERE CAN
as a replacement forBEfine
Waste Addition
CONCRETE onWASTE
WITH the MARINELA BARBUTA OBTAINED GEO-POLYMERIC LIGHTWEIGHT
Mechanical
- REVIEW and Thermal aggregate in AND
CONCRETES, the amounts of 5%,ARE
IF POLYMERS 10%USED
and 15% of the
IN THE
Properties of Concrete PROCESS, THERE CAN BE OBTAINED LIGHTWEIGHT
cement weight,
POLYMERIC which correspond with 1.1%, 2.2% and
CONCRETES.
3.3% mass of all ingredients and 0.33%, 0.66% and
0.99% volume of concrete mix, respectively

6 Use of oil palm shell as an Hussein M. Hamada 2020 rapid development and increasing demand for construction
aggregate in cement concrete materials have resulted in the underperformance of traditional
construction materials
6 Experimental investigation Ashish Shukla 2020
In this study, M20 grade concrete with marble dust in
on the effect of steel fiber
embedded in marble dust 0%, 5%, 10%, 15% and 20% in proportion along with
based concrete
ratios of steel wires were used and tested for 7 & 28
days on mechanical parameters. The study reveals that
the inclusion of 1% steel fiber and 15% replacement of
marble dust with cement exhibiting the highest
mechanical strength over the ordinary concrete and other
proportions.
S.no Name of literature Author Year of Publishing Description
S.no3 Name of literature Author Year of Publishing Description

7 Article 2022
7 eco-friendlyExperimental
lightweight Jawad Ahmad
E. Ogundipe 2021 this
The current
inclusion study
of investigates
nylon fiberstheimproved
physical the
and behavior
strength of
Research
concrete onproduced
Mechanical from performance of eco-friendly concrete produced with the
andincorporatingPermeability
periwinkle and the recycled
combination aggregate
of periwinkle (PWS)concrete; however,
and palm kernel it also
shells (PKS)
palm kernel
Properties of shells
Nylon Fiber used as an alternative for granite.
increased the chloride penetration and water absorption
Reinforced Recycled
Aggregate Concrete with by only 18% and 8% respectively. Up to 26% of
Mineral Admixture
mechanical strength of concrete was improved when
silica fume was added in comparison to reference
concrete, silica fume also assisted in controlling the loss
of durability because of adding recycled aggregate
concrete and nylon fibers.
8 Properties of light weight K.S. Elango 2021 The inherent properties such as flexibility in design and cost
concrete inexpensive observed in Light Weight Concrete (LWC) makes
very popular in recent decades
8 Durability Studies on Fibre K. Aarthi 2017
It is found that the shrinkage of Self Compacting
Reinforced Self
Compacting Concrete Concrete (SCC) is considerably reduced by using GSW
with Sustainable Wastes
and PP fibre. Resistance against acid attack and chloride
penetration are found to improve. Reduction in water
absorption and porosity are found to be better than
control concrete up to 10% of GSW and the sulphate
resistance is improved.
S.no Name of literature Author Year of Publishing Description
S.no3 Name of literature Author Year of Publishing Description

9 Experimental Chaowei
9 Sustainable lightweight self- Timothy Sun Ting
Zhi Hong 2020
2020 IFresh concrete propertiesdamage
includingwas
passing ability, filling ability
The microstructure captured and analyzed
Investigation on using
compacting concrete theoil and segregation resistance were assessed filling ability, with the
Freeze–Thaw Resistance
palm shell and fly ash by Industrial
slump Computed
flow value increased from Tomography
665 mm to 730 mm.(ICT) scanning.
of Steel Fibers Reinforced
Results show that the addition of 2.0% steel fibers can
Rubber Concrete
increase the compressive strength of rubber concrete by
26.6% if there is no freeze–thaw effect, but the
strengthening effect disappears when subjected to cyclic
freeze–thaw.

10 Ductility performance of Rasel Ahmmad 2014 In this study, experimental investigations have been conducted
lightweight concrete element to study the displacement ductility and torsional ductility of
containing massive palm shell lightweight concrete element containing high volume of waste
10 Recycled
clinke Fibers in Roberto Merli 2019 materials
The feasibility of using different waste materials in
Reinforced Concrete: a
systematic literature Recycled Fiber Reinforced Concrete (RFRC) is
review
attracting practitioners’ attention. Through a systematic
literature review, the paper analyzes the academic
literature on concrete reinforcement using recycled
fibers. The main goal is to provide an exhaustive
analysis of the phenomenon with rigorous and
reproducible research criteria.
S.no Name of literature Author Year of Publishing Description
S.no3 Name of literature Author Year of Publishing Description

Eco-friendly
11 11 LIGHTWEIGHT concrete Wasan Ismail
GABRIEL Khalil,
BEJANA 2016
2019 The
IF THE properties of these REPLACED,
CEMENT IS TOTALLY concrete THERE
mixes CAN
including,
BE
containing
CONCRETEpet WITHplastic
WASTE MARINELA BARBUTA workability, dryGEO-POLYMERIC
OBTAINED density, compressiveLIGHTWEIGHT
strength, total
waste aggregate
- REVIEW flexural energy,
CONCRETES, ANDimpact resistance,ARE
IF POLYMERS thermal
USEDconductivity
IN THE
PROCESS,
at 28 daysTHERE
age andCAN BE shrinkage
drying OBTAINEDat LIGHTWEIGHT
90 days age were
POLYMERIC CONCRETES.
studies.

12 Fiber-reinforced concrete
with low content of
recycled steel fiber: Shear
behaviour
M. Leone 2017 The use of plastic waste aggregate in concrete presents
various advantages; one of these advantages is that
plastic aggregates result in producing lightweight
concrete depending on the percentage of plastic waste
used. The dry density of concrete containing higher
percentage of PET plastic waste of 40% and 50% as a
volumetric replacement to natural coarse aggregate, was
1910 and 1850 kg/m3 respectively
S.no Name of literature Author Year of Publishing Description
S.no3 Name of literature Author Year of Publishing Description

Strength,
13 11 modulus of A.S.M.
LIGHTWEIGHT Abdul
GABRIEL Awal,
BEJANA 2015
2019 concrete
IF without
THE CEMENT carpet fiber,
IS TOTALLY as control
REPLACED, and carpet
THERE CAN BE fiber
elasticity
CONCRETEand WITH
shrinkage
WASTE MARINELA BARBUTA reinforced concrete
OBTAINED (CFRC) mixes containing
GEO-POLYMERIC LIGHTWEIGHT 0.5%,
behaviour
- REVIEW of concrete 1.0%, 1.5% and
CONCRETES, AND 2.0% polypropylene
IF POLYMERS ARE (PP)
USEDwaste carpet
IN THE
containing waste carpet PROCESS,
fibers wereTHERE
made CAN BE OBTAINED
and tested LIGHTWEIGHT
for compressive, tensile and
POLYMERIC CONCRETES.
fiber flexural strengths, modulus of elasticity and shrinkage at
curing periods of 1, 7 and 28 days

14 Properties of concrete Mohammed Seddik 2009 The effects of the incorporation of various types of
reinforced with different Meddah waste metallic fibres (WMF) and polypropylene fibres
kinds of industrial waste (WPF) on the mechanical properties of fibrereinforced
fibre material concrete were experimentally investigated. A normal
concrete with a compressive strength of 30 MPa was
used as a control mixture. The influence of type, volume
and length of WF on the compressive and flexural
strengths, and toughness of fibres reinforced concrete
(FRC) is evaluated
S.no Name of literature Author Year of Description
S.no3 Name of literature Author Publishing
Year of Publishing Description

15 Performance Assessment ofGABRIEL

Ali ˙Ihsan Çelik, 2022
11 LIGHTWEIGHT BEJANA 2019 For the hardened concrete,IS150
IF THE CEMENT mm ×REPLACED,
TOTALLY 150 mm THERE
× 150 CAN
mmBE cubic
Fiber-Reinforced Concrete
CONCRETE WITH WASTE MARINELA BARBUTA specimens and cylindrical specimens
OBTAINED with a diameterLIGHTWEIGHT
GEO-POLYMERIC of 100 mm and a
Produced with Waste Lathe
- REVIEW height of 200 mm were tested
CONCRETES, AND IFto POLYMERS
identify compressive
ARE USED strength
IN THE and
Fibers PROCESS,
splitting tensile THERE
strength CAN concrete
of the BE OBTAINED LIGHTWEIGHT
produced with different
POLYMERIC CONCRETES.
volume fracture of lathe waste scrap (0%, 1%, 2% and 3%).

16 Flexural behavior of fiber Pavan Prasad 2020 Fiber reinforced concrete when used in construction the major concern
reinforced concrete incorporation is about the Environmen impact or acceptance of the material by all
with lathe steel scrap the environmental conditions so when the material like lat steel scrap
is used in the concrete as a fibrous material which helps to reduce the
major solid waste l lathe steel scrap from the steel manufacturing
industries which is a major concern in environmen aspects
S.no Name of literature Author Year of Description
S.no3 Name of literature Author Publishing
Year of Publishing Description

Management
17 11 of steel solid Abbas
LIGHTWEIGHT HadiBEJANA
GABRIEL Abbas , 2011 2019 That steel waste
IF THE is representing
CEMENT IS TOTALLY anREPLACED,
environmental
THERE issue
CANand
BE its
waste generated
CONCRETE from MARINELA BARBUTA
WITH WASTE management by recyclingGEO-POLYMERIC
OBTAINED it with concrete is considered
LIGHTWEIGHTto be a
lathes as fiber reinforced
- REVIEW good solution .A total AND
CONCRETES, of 24IFnumbers
POLYMERSof concrete cube IN
ARE USED specimens
THE
concrete PROCESS,
were casted with andTHERE CANsteel
without BE OBTAINED
waste fibersLIGHTWEIGHT
and were tested
POLYMERIC CONCRETES.
under compression. Also the workability of fresh concrete that
containing different ratios of steel waste were carried out by using
slump test.

18 Using Of Recycled Rubber Hasan
Tires And Steel Lathes Mohammed
Waste As Fibbers To
Reinforcing Concrete
Jasim 2010 This research paper is accomplished to study the effect of using
waste fibers in properties of concrete. Steel lathe waste fibers are
added by percentages of (4, 6 and 8 %) from weight of concrete
and a percentages of concrete coarse aggregate are replaced by
rubber tires waste fibers in a ratios of (5, 10 and 15%) by volume.
S.no Name of literature Author Year of Description
S.no3 Name of literature Author Publishing
Year of Publishing Description

Experimental
19 11 LIGHTWEIGHT Examination GABRIEL
Durga Chaitanya
BEJANA , 2019 2019 In this aspect highCEMENT
IF THE strength IS
concrete
TOTALLYis required
REPLACED,which is eco-friendly
THERE CAN BE
of CONCRETE
Fiber WITH
Reinforced Kumar Jagarapu
WASTE MARINELA BARBUTA i.e. it must OBTAINED
be more sustainable and effort worthy. LIGHTWEIGHT
GEO-POLYMERIC To accelerate the
Concrete Incorporation with
- REVIEW properties of concrete we
CONCRETES, ANDcanIFadd fibrous material
POLYMERS ARE USEDto the
IN concrete
THE
Lathe Steel Scrap which are PROCESS, THERE CAN
evenly distributed and BE OBTAINED
randomly LIGHTWEIGHT
oriented and helps to
POLYMERIC CONCRETES.
increase the compressive strength, shear resistance, crack résistance,
modulus of Alloy steel, Stainless elasticity, toughness and reduction
of shrinkage of concrete.

20 Impact and energy G Vijayakumar 2012 he 7 days strength of the Lathe scrap reinforced concrete shows an
absorption characteristics of increase in its compressive strength when compared with PCC, and
lathe scrap reinforced almost become equal to the strength when tested on 28 days under
concrete normal curing. The addition of lathe scrap in concrete has increase
the performance of beam in flexural by 40% when compared with
PCC. There is only a considerable increase in the split tensile
strength of concrete with lathe scrap when compared with PCC.
 MATERIALS AND METHOD
The materials used in this experiment are Cement, Sand, Coarse Aggregate, Metal Lathe .

CEMENT:

 The cement is used in this experiment as ordinary Portland cement

 OPC 53 grade of cement is to be used for this project.
 The 7 and 28-day compressive strength of the cement is to be evalate.

PROPERITES VALUE

Specific Gravity 2.877

Standard Consistency 34%

 Continuation…
.
FINE AGGREGATE : Locally available river sand has been used in this study.

PROPERITES VALUE

Specific Gravity 2.55

Fineness Modulus 2.78

Water Absorption 0.92%

Sieve Analysis 3.27

Compacted Bulk Density 1.23

Loose Bulk Density 1.24

 Continuation…
COARSE AGGREGATE : Coarse aggregate is the large size filler material which act as an inert filler material in concrete. The
size of the aggregate ranges from 4.75mm to 20mm. It should be free from impurities such as dust, clay particles and organic matters
.The properties of coarse aggregate were tested as per IS 2386 (Part – 3& 4)–1963 and IS 383-2016

PROPERITES VALUE
Specific Gravity 2.34
Sieve Analysis 4.46
Water Absorption 0.94%
Bulk Density 1.27
Impact Test 4.94
Elongation Index 47.45
 Cont…
Metal Lathe waste ;
 Metal Lathe is a waste, which is available from steel manufacturing industry .
 The strength of Metal lathe depend upon its type steel manufacturing industry. The lathe waste has spring shape.
 size of the strands in this project is 15 to 20mm.
 Cont…
TESTING OF MATERIALS
Testing is done on the materials which are used like cement, sand, and aggregate to check the standards.
CASTING OF CUBES
The Cube is to be casted in the dimension of 150mm x 150mm x 150mm and the volume mix of M30 of cement, sand and
aggregate is used
TESTING OF CUBES
Mechanical Property-The mold is open after 24 hours of casting and to be kept for 7 and 28 days for curing. The testing of
the cube is to be done on the compression testing machine.