METHODOLOGY ASSIGNMENT

TABLE Of CONTENTS
I. Table of Contents………………………………………………………………..
1.0
II. Methodology Assignment ………………………………………………….. 2.0
II.1 a. Project …………………………………………………. 2.0
rationale
II.2 b. Objectives and scope of the project …………………………….
2.0
II.3
c. Overview of the project
II.4 …………………………………………… 3.0
d. Scope of the Consultants assignment …………………………… 3.0
III. Main Task of Consultants ……………………………………………………… 4.0
III.1 Detailed Design
………………………………………………………… 5.0
IV. Booster Pump Station …………………………………………………………. 6.0
IV.1 Selection of booster pump station location …………………………. 7.0
IV.2 Layout of the booster pump location ………………………………….
IV,3 7.0 Route plans for pipeline …………………………………………….…
9.0
V. Proposed commissioning process ………………………………………….. 14.0
 4
Methodology
Assignment
For the successful implementation of the project and the provision of satisfactory consulting
services to the Client and the Government of Indonesia, the Consultant has come to organize
an international joint venture consortium, consisting of PT. INDRA KARYA (persero) in
Indonesia as a leading partner and the other five members of joint venture partners, namely,
DONG MYEONG Engineering Consultants Architecture Co. Ltd. in Korea, KUNHWA Co. Ltd.
in Korea, PT. INNAKO International Konsulindo in Indonesia, PT. INTIMULYA Multikencana in
Indonesia, and PT. HILMY Anugerah in Indonesia.
The Consultant has given a thorough review of the requirements prescribed Terms of
Reference (TOR) to deliver the best technical solutions to the main project tasks and services
to be provided by the Consultant tailored to the particular objectives of this valuable project.
Consequently, the Consultant will discuss our proposed technical approach and methodology
in detail in the following sections. These discussions will demonstrate our comprehensive
understanding of the project service requirements and the solutions we propose to address
them.

•Project Rationale

The Ministry of Public Works and Housing in Indonesia, as the executing agency of this project,
has set a goal of achieving 100 percent water supply and has devised a plan to ensure a stable
water supply to JABOTABEK (Jakarta, Bogor, Tangerang, and Bekasi) due to the rapid
industrialization and urbanization that has led to a significant increase in water demand. This
project has been ongoing for forty years, starting in 1985 with the implementation of the
'Feasibility Study on Karian Multipurpose Dam Developt Project' by JICA. Subsequently, the
'Master Planning and Feasibility Study of the Karian Dam – Serpong Water Conveyance and
Supply System' was conducted in 2011, followed by the 'Additional Feasibility Study Karian –
Serpong Water Conveyance Project' in 2020.

The ministry has been simultaneously progressing with two projects: the construction of the
Karian dam to secure water resources in the Rangkas Bitung, Ciwujung-Cidurian region, and
the establishment of a water treatment plant in Serpong to provide water to the designated
service area. The construction of the Karian dam is being financed by South Korea's EDCF
(Economic Development Cooperation Fund) and is expected to be completed by the end of
2023. Meanwhile, the construction of the water treatment plant and transmission/distribution
pipeline is underway through a Public-Private Partnership (PPP). The Karian-Serpong
The objective System
Conveyance of this project is to
Project (hereinafter Fig 1. Project
referred to as “the Project” is planned to be
establish
implemented a conveyance Location
system for PPP initiative.
by the aforementioned
raw water from the Karian dam to the
•Villa Mutiara and
Objectives waterScope
treatment plant.
of the Project
This treatment plant will produce
drinking water to supply the service
areas of West Jakarta, Tangerang
City, and South Tangerang City.
Additionally, the conveyance system will transport raw water to the Rangkasbitung, Maja,
Solear, and Parung panjang water treatment plants. These treatment plants will provide
domestic water supply to Tangerang Regency and Lebak Regency in Banten Province, as
well as agricultural water supply to Bogor Regency in West Java Province.
The project also aims to ensure a stable supply of industrial water to major industrial parks
within the service area. This will support and promote industrialization and economic
development in the local community.

This project entails the construction of a water conveyance system to supply water to densely
populated areas,
 4
including the capital city of Jakarta. The main objective is to establish a booster pump station
and water conveyance pipelines that
will transport raw water from the Karian dam, currently being built upstream of the Ciujung River
in Banten province on Java island. The Karian dam will serve as a water source for the project.
The conveyed water will be delivered to the Villa Mutiara water treatment plant, which is
planned to be constructed through a PPP modality, as well as other planned water treatment
plants in neighboring regions.

The Indonesian government's water resources supply plan (POLA) had the initiative to
implement the Project by phase. During the Feasibility Study, it has been decided that Phase 1
would focus on water conveyance exclusively to the Serpong Water Treatment Plant (WTP),
while Phase 2 includes water conveyance to the Villa Mutiara WTP expansion as well as four
(4) additional branch WTPs. EDPF will provide funds for Phase 1 construction. The project
outline and related facilities are as follows:
Table 1 Outline of the Project and Related Facilities
Classificat Inflow facility Main project facility Outflow facility
ion
Facility Karian dam Conveyance pipeline Water treatment
Phase 1 Phase 2 plant
Related Water intake Booster pump station
facilities tower (Q=6.55 ㎥ /s) Booster pump station Villa Mutiara
Conveyance Conveyance pipelines
tunnel (L=57.9km) (Q=5.85m3/s, M&E) Rangkas
Conveyance pipeline Bitung Maja
(L=57.9km) Solear
Branch pipelines Parung Panjang
(L=19.31km)
Current Completion by Procurement of Detailed Commercial
status September 2023 Design and -
Filling water by Construction
May 2024 supervision service/
operation
by August 2024
c) Overview of the Fig 2. Districts in the Project
(Villa Mutiara
Project Area Area
WTP)
Source
The of area
project EDCFincludes BantenEDPF
Province, - PPP
Finance
West Java Province, and Jakarta in the west
(planned)
of Java Island; Lebak regency, Tangerang
regency, Tangerang city, South Tangerang
city, Bogor Regency, and West Jakarta. The
area experiences a monsoon climate,
characterized by a rainy season from
December to March and a dry season from
June to September.
The average temperature in the region is
26.8℃, with a relative humidity of 84.3%.
The average annual precipitation
is approximately 2,320mm. Situated in the
circum- Pacific organic zone, Indonesia has
witnessed more
than thirty earthquakes with a magnitude of
4.5 and higher over the past decade.
Therefore, it is crucial to thoroughly assess
the facilities in the project area to
ensure they meet earthquake- resistant
criteria.
 4
d) Scope of the Consulting Assignment

The scope of the first phase of this project includes the construction of a booster pump station
with a capacity of Q=6.55m3/s and conveyance pipelines. The main lines will span a length of
L=57.9km, while the branch lines will
cover a distance of L=19.31km. The project area encompasses Tangerang Regency, Lebak
Regency, South Tangerang City, and Tangerang City in Banten Province, as well as Bogor
Regency in West Java Province and
West Jakarta. The major scope of the consulting services to be provided for this project is
summarised in the table below
No. Main Task Description
Table 2 Outline of the Project and Related Facilities
1. · Detailed design ∙ Pump capacity with a total of 12.4m3/sec (main and branches
pipeline) and supervision ∙ Supervision construction
⇒ Booster pump
⇒ Pipeline from the tunnel to the booster pump station station
includes surge
tower and SCADA ⇒ Booster pump station includes building, mechanical and electrical

system ⇒ Surge tower and SCADA System

2. · Detailed design ∙ Detail design of the entire conveyance system from Karian Dam to
WTP Villa and supervision Mutiara (approximately 58 kilometers) including review of
detailed design
⇒ Main pipelines station 36+000 to WTP Villa Mutiara which was carried out by the
previous DED consultant.
· Supervision construction of the Main Pipeline including valve,
3. chamber, and
accessories.
· Detailed design ∙ Branch pipeline to Rangkas bitung WTP
⇒ Branch pipelines ∙ Branch pipeline to Maja WTP
· Branch pipeline to Solear WTP
4.
∙ Branch pipeline to Parung panjang WTP
· Supervision Pre-Hand Over ∙ Operation/Maintenance of booster pump station to Final Hand Over
⇒ ∙ Operation/Maintenance of the main pipeline Booster pump station,
5.
Main ∙ Operation/Maintenance of all branch pipeline
pipelines.
· Prepare Bidding ∙ Drawings ∙Work method Document for Contractor ∙
Work specification ∙Bill of Quantity selection ∙ Bidding Document
6 ⇒ 3 (three) construction
packages
· Conduct local and ∙ Local training: Prepare local training plan, suggest education and
field training overseas training for stakeholders, BBWSC3, local
government, O&M operators
sessions ∙ Overseas training: during the construction phase to South
Korea/Japan/Europe/North America or other countries that have experiences in a similar scope
of work project
Ministry of Public Works and Housing: The regional governance structure consists of
provinces, regencies, and cities. The responsibility for water supply services lies with the
respective regency or city government within their jurisdiction. In cases where the water
supply services span multiple regencies or cities, the management falls under the purview of
the provincial government. The Ministry of Public Works and Housing is the central
government authority responsible for water resources management. Considering the scope
of the Karian – Serpong Conveyance System project, which includes areas such as Banten
province, Parungpanjang, and Jakarta, the Ministry of Public Works and Housing is
designated as the implementing authority for this project.
 4
A-1.1 Detailed Design

Given the close relationship between this task and the related facilities, it is important to
accurately identify the technical specifications and current status of the Karian dam, intake
tower, conveyance tunnel, branch pipelines, and five water treatment plants.

Karian Dam: The Karian dam is situated on the Ciberang river and is classified as a central
core rockfill dam (CCRD). It spans a length of 514.0 meters and has a height of 63.5 meters.
The dam's total storage capacity is
314.71 million cubic meters, with an effective storage capacity of 207.48 million cubic meters.
The annual average
rate of flow is approximately
20.2 cubic meters per second. The high water level at the dam is measured at elevation EL(+)
67.50 meters, while the lowest low water level is recorded at elevation EL(+) 37.50 meters.
These elevation levels indicate the upper and lower limits of water levels at the dam,
respectively. By considering these specifications and parameters, a comprehensive
understanding of the Karian dam shall be achieved, enabling effective planning and
management of water resources in the project.

Intake tower: The intake tower is a self-standing structure situated on the right bank of the
river upstream of the dam. It has an outer diameter of 9.6 meters and a height of 30.1 meters.
The intake tower has a supply capacity of 12.4 m3/sec, which includes 3.3 m3/sec from the
Pasir Kopo dam.
The general range of water intake at the tower spans from elevation EL(+) 46.0 meters to EL(+)
67.5 meters. The sluice gate elevations are set at elevation EL(+) 61.0 meters for sluice gate
1, EL(+) 56.0 meters for gate 2, EL(+)
51.0 meters for gate 3, and EL(+) 46.0 meters for gate 4. The Consultant’s hydraulic analysis
shall take into account
system, connecting to the suction pipe of the booster pump station. Its Figprimary function is to
3. Conveyance
the details of the intake tower to identify potential bottlenecks, high-pressure zones, or areas of
transport the allocated water quantity from the right bank of the dam,Tunnel
low flow and provide appropriate design amendments. The pipeline route shall be reviewed if
utilizing the water resources obtained through the construction of the Karian dam. The
properly aligned, minimizing bends, and accommodating any necessary elevation changes to
conveyance tunnel is designed to be constructed using concrete and has specific parameters
maintain a consistent flow and minimize energy losses about the intake tower as well.
to ensure efficient water flow. It is designed with a velocity of 1.0 meters per second, a
diameter of 4.0 meters, and a total length of 1,329 meters. The bottom elevation of the tunnel
Conveyance tunnel: The Ciuyah conveyance tunnel serves as a vital component of the
entrance is set at EL(+) 42.80 meters, while the bottom elevation of the tunnel exit is EL(+)
overallmeters.
42.56 conveyance
The slope of the tunnel is planned at a ratio of 1 in 5,000. The Consultant will
examine if these design specifications ensure that the conveyance tunnel can effectively
transport the allocated water with
a suitable flow velocity and dimensions. The specific elevations and slope should be
considered to facilitate the smooth movement of water within the tunnel, maintaining the
desired conveyance capacity throughout its length.

There are five water treatment plants to be connected to the Karian –

Serpong conveyance pipeline. The Villa Mutiara water treatment plant is directly connected to
the main conveyance pipeline, while the remaining four plants, namely Rangkasbitung, Maja,
Solear, and Parungpanjang WTPs, are connected
to the branch conveyance pipeline. The total allocated quantity of water
for these five plants is 12.4 m3/sec, which is divided between the two phases of the project
construction. By connecting the plants to the conveyance pipeline, the required quantity of
water can be delivered to meet the demands of each plant during both phases of the project
construction. The Consultant will carefully review if the distribution plan appropriately allocates
water supply to each water treatment plant, allowing for efficient and
consistent water treatment processes and reflect design amendments as
required if there are any shortcomings found in previous plans.
 4
As described in Table 4.1 of Karian Dam, the Intake Tower, and Conveyance Tunnel are currently being
worked on with EDCF funds, while the Water Treatment Plan is currently being worked on with the
PPP system. Meanwhile, the Booster Pump Station and Conveyance Pipeline will be carried out in
this package with EDPF funding sources.

a. Booster Pump Station

The Booster Pump Station serves to ensure that water coming out of the Conveyance Tunnel
outlet can be distributed to WTP Vila Mutiara, Rangkasbitung, Maja, Solear, and Parung
Panjang. In this project, Booster Pump Station will have a capacity of 6.55 m3 / sec.

Both in the additional feasibility study and the basic design, it has been planned to operate the
pumps at variable speeds using Variable Frequency Drives (VFDs). A total of four pump units
have been designated, with one unit being on standby.

Table 4. Major Items subjected to Design Review

Classification Additional feasibility Basic design
study Remarks VFD: Variable
Pump Variable speed operation Frequencyspeed operation (VFD)
Variable
operation (VFD) Drive
method
Type Double suction centrifugal Double suction centrifugal pump
pump
Number of units Phase 1: 4(1) / Phase 2: Phase 1: 4(1) / Phase 2: 4(1) ( ) indicates
4(1) standby unit
Capacity (m3/sec) Phase 1: 2.293 / Phase 2: Phase 1: 2.293 / Phase 2: 2.293
2.293
Design head (m) 69 ( ) indicates phases
79(76)
1 Serpong Water Conveyance Project 2020
* Data source: Addition feasibility study – Karian
Basic Design for Karian Serpong Waterand 2Conveyance
combined Project 2022
Rated output (kW) 2,000 2,000 Motor rated
In the previous additional feasibility study and basic design, it was planned to operate the
pumps at a variable speed. However, unlike the five water treatment plants that
require precise micro-flow control during supply and distribution, the booster pump
station does not necessitate micro-flow control within a short period, as its main
function is to provide raw water to the water treatment plant.

Furthermore, the VFD system has certain drawbacks. It is expensive equipment that entails
complex operational logic, making it challenging for on-site operators to directly
control the system and respond promptly in the event of a breakdown or accident.
Moreover, operating the pump at a small flow rate during the initial pumping stage
may cause the operating range to exceed the allowable shift range. During the
Consultant engagement in the assignment, the pump plan will be presented with
consideration for the convenience of pump operators in the aspect of operation
and maintenance.

The design scope of the booster pump station in this project includes providing the entire flow
rate for civil structures, architectural facilities, landscaping plans, and on-site
piping. For mechanical facilities and electricity/instrumentation & control facilities,
the design will be focused on the first phase scale. The booster pump station
design shall be focused to minimize hydraulic errors and economic losses by
reviewing the pump standards and operation plans. Additionally, measures will be
taken to minimize disturbances in pump operation caused by air inflow in the
conveyance tunnel at the inlet of the booster pump station. This will ensure the
efficient and smooth operation of the pump station while maintaining optimal
hydraulic performance and minimizing energy consumption.
 4
Selection of booster pump station location: In
the initial feasibility study, the planned location for
the booster pump station posed installation
challenges due to interference with the discharging
facilities of the conveyance tunnel, such as the
access road for maintenance and drainage
construction. To address this, the location was
revised to be 150m east of the initial site. The
revised location is considered suitable for this
project, and the selection plan for the booster pump
station site incorporates the proposed site. This
ensures a feasible and appropriate location for the
booster pump station while addressing the previous
installation
Inlet challenges.
facility planning: The water supply system in this Fig. 4. Inlet
project follows the sequence of Karian dam → intake tower → Facility
conveyance tunnel → incoming pipeline → booster pump
station → conveyance pipeline → the Villa Mutiara water
treatment plant. The Karian dam experiences an annual water
level fluctuation of approximately 20m, with a high water level
of (+) 67.50m and a low water level of (+) 46.0m, depending
on rainfall and storage capacity. The lowest low water level
occurs for 10 days each year at (+) 37.50m. Currently, the
conveyance tunnel's top elevation is planned to be EL(+)
46.4m.
When operating the dam at or near its low water level (for approximately 90 days per year),
there is a risk of air entering the conveyance tunnel, which can disrupt water flow and impact
the stable operation of the booster pump station. To
mitigate this issue, a stand pipe system can be proposed to be installed at the tunnel outlet.
This system will
effectively remove air that may accumulate inside the tunnel during these 90 days, ensuring
uninterrupted water flow and promoting the stable operation of the booster pump station.

The layout of the booster pump station: In this plan, the incoming pipelines BOP and COP
are designed to be at elevations of (+)34.2m and (+)35.5m, respectively. This configuration
ensures hydraulic stability for the pump operation. To meet the NPSH (Available Net Positive
Suction Head) requirement of the pump, a 10.5m difference is maintained from the low water
level (+)46.0m of the dam. The floor plan takes into account the future inclusion of the pump
for phase 2. Detailed longitudinal and layout plans are provided below for reference.

Fig 5. Longitudinal plan for Booster Pump Station Layout plan for Pump Station

The arrangement of pumps in the booster pump station requires careful consideration. It is
essential to maintain an appropriate distance between the pumps and ensure sufficient space
for easy access, operation, and maintenance. Placing the pumps too far apart can lead to
uneconomical design and operation. Conversely, tightly arranging the pumps can result in
performance issues caused by vortices forming on the suction side. Striking the right balance
in the pump arrangement is crucial to optimize efficiency and ensure the reliable operation of
the booster pump station.
 4
b.
Conveyance
The planned pipeline, characterized by its long length and large diameter, requires meticulous
Pipeline
planning to ensure optimal conveyance. Several crucial elements have been considered in the
design process, including the economic feasibility and constructability of the route plan,
accurate hydraulic analysis, stringent quality management to ensure durability for a lifespan of
over 50 years, convenient operation and maintenance facilities, and measures to mitigate water
hammering. By conducting this detailed site investigation, the project team will be able to gather
vital information and make informed
decisions about the best route. This thorough examination will be performed focusing on
ensuring that the entire pipeline is carefully planned and designed, adhering to the highest
standards of engineering and maximizing its efficiency, reliability, and longevity.

Table 5. Outline of Conveyance Pipeline Plan proposed in the Previous Studies as per
Classificat
Phased Targ Phase 1
Construction Phase 2
ion et Additional
year Additional Basic design Basic design
feasibility study feasibility
study

Main line ∙ Total 53.1km · Total 53.7km · Total 53.7km

· Total 53.1km
2024 ⇒ D2,000, ⇒ D2,000, L=17.9km ⇒ D1,650,
⇒ D1,650, L=35.2km
L=17.9km ⇒ D1,800, L=35.8km L=35.8km
⇒ D1,800,
L=35.2km
Brach line 2031 ·Total 19.31km
⇒ Rangkasbitung : D600, L=8.56km
⇒ Maja : D350, L=1.20km
⇒ Solear : D1,350, L=4.75km
* Data source: Addition feasibility study – Karian Serpong Water Conveyance Project 2020
Basic Design for Karian Serpong Water Conveyance Project ⇒ Parungpanjang
2022 : D600, L=4.80km

The length of the main conveyance pipeline was planned as 53.1km in the previous additional
feasibility study and then, the length has been changed to 53.7km in the basic design as
outlined in Table 4.9. It is subsequently noted that the length has finally been approved to be
extended by another about 4 km as specified in the TOR (page 78) as “approximately 57.4
km”. Based on the Consultant's review of project-related documents, Fig. 4.4 indicates a length
of 57.9 km, showing a slight discrepancy. These minor variations in length will be closely
monitored during our engagement in the project services and will be adjusted accordingly.
4
Route Plans for
Pipeline
Fig 6.
 4

It's important to note that only the detailed route from the 36.2km point to the Villa Mutiara WTP
of the main conveyance line was reviewed during the basic design stage. To address this, a
comprehensive assessment will be conducted to thoroughly examine the remaining sections of
the route that were not reviewed during the basic design stage. This examination will include
the route from the booster pump station to the 36.2km point, the branch conveyance line with a
length of approximately 19.3km, and the undecided route at the inlet of the Villa Mutiara WTP.
The detailed site investigation will aim to determine the most optimized route based on various
factors, such as terrain, environmental considerations, potential obstacles, and overall project
requirements.

In the basic design, the route from the booster pump station to the 36.2km point was reviewed
preliminarily, without detailed specifications. Therefore, the Consultant will plan a field
investigation to conduct a comprehensive review of the detailed route. The review will
encompass not only the route plan but also aspects such as pipe diameter, pipe type, pipe
joints, anti- corrosion measures, and jacking.

Due to delays in negotiating road use for the section passing through the BSD development
area (L=5.5km), it has become necessary to explore an alternative route and the Consultant
presumes that this is why the length of pipe suggested in the TOR has been extended. To
address this, the alternative route will be planned to be established within the right-of-way of a
highway that is currently under construction because securing a site for the alternative route
section within the ongoing highway construction is relatively feasible. This arrangement may
facilitate negotiations for land compensation, making it easier until the Villa Mutiara water
treatment plant commences operations.

Water hammer prevention devices

Classificati Additional feasibility Basic design Phase Remarks
In the previous additional feasibility study and basic design, an air chamber and surge tower
on study
have been planned as water hammer prevention devices as summarized in detail hereunder.
Air chamber Capacity: 35m3 Phase 1 Connecting the
Table 6. Outline of Water Hammer Prevention 35 m3 planned at Previous
Capacity:Devices Studies
pipeline on the side of
the pump discharge
Dia: 400mm

Surge tower Tower diameter: 4.0m
Height: 55.0m
Connecting pipe dia:
2,000mm Connecting pipe
length: 200m
Tower diameter: 4.0m Phases Adjusting the location
Height: 55.0m 1 & 2 of the surge tower
Connecting pipe dia: increases the length of
2,000mm Connecting pipe the connecting pipeline
length: 385m 1

Standpipe Dia: 1,800mm Slowly shut the air valve Phase Change type
or air depending on the
valve installation conditions
 4

In the additional feasibility study and basic design, the inclusion of water hammers prevention
devices such as air chambers, surge towers, standpipes, or air valves has been planned.
However, considering the potential negative impact on scenic harmony and the challenges
associated with constructing tall surge towers in highland areas, an alternative approach is being
considered.
Water hammer analysis using the water hammer analysis program Surge2020 shows that the
mere installation of air chambers is safe enough from water hammering. This alternative plan
offers several advantages, including improved economic feasibility, ease of operation and
maintenance. The Consultant will conduct a comprehensive consideration of the water hammer
prevention plan to ensure cost-effective system stability and to facilitate convenient operation
and maintenance.

Raw water allocation plan and distribution diagram: The raw water allocation plan is
designed to meet specific targets for different phases of construction. Phase 1 aimed to fulfill the
target year of 2024, while Phase 2 aimed for 2031. These plans took into account the
Indonesian government's water resources supply plan (POLA) and considered water demand
based on different areas. The total amount of raw water to be supplied from the right bank of
For Bantendam
the Karian province, whichtoincludes
is planned be 12.4m3/s. Fig 7. Water
In Phase Distribution Plans
1 construction, proposed
the water for
distribution plan
Tangerang regency, South Tangerang Phases 1 and 2
city,
aimsTangerang city, rate
to target a flow and Lebak
of 6.55regency,
m3/s, while Phase 2 will provide an additional flow rate of 5.85
the plans
m3/s.
were to supply 3.15 m3/s in Phase 1 and

4.85 m3/s in Phase 2. In Phase 1, West

Java province plans to provide 0.2 m3/s,

and Jakarta plans to supply 3.2 m3/s.

However, in Phase 2,
Jakarta's allocation decreases to 1.0
m3/s. By establishing this raw water
allocation plan, the goal is to ensure that
each area receives an appropriate supply
of raw water to meet their respective
Table 7. taking
demands, Plansinto
for account
Water Allocation
the by District as per Stages of the
Previous Study
Indonesian government's water
District Service area
resources supply plan and future Phase 1Phase 2 Water
projections. The detailed water allocation Sum Karian Karian treatment
Subtotal plant
plan is summarized in Table 7. (m3/s Pasir dam dam Kopo
) dam

Right bank of the Total 12.4 6.55 5.85 2.55 3.3

Karian dam Banten Domesti Subtotal 8.0 3.15 4.85 2.55 2.3
c water Tangerang 3.6 1.15 2.45 1.15 1.3 Solear regency

South Tangerang 1.8 0.65 1.15 0.65 0.5 Villa Mutiara

city
Tangerang city 2.0 0.75 1.25 0.75 0.5
West Java Lebak regency 0.6 0.6 - - - Rangkasbitung /
Maja
Bogor regency 0.2 0.2 - - -
Parungpanjang
 4

Jakarta We Jakarta 4.2 3.2 1.0 - 1.0 Villa Mutiara

st

Hydraulic Planning Index: When planning a facility to ensure consistent water supply to each
water treatment plant at the booster pump station, conducting a comprehensive hydraulic analysis
is of utmost importance. This analysis aims to determine the appropriate capacity and pressure for
water delivery.

Starting from the intake tower, which serves as the entrance to the booster pump station, the
Consultant’s hydraulic analysis
will encompass the entire conveyance pipeline, extending all the way to the Villa Mutiara water
treatment plant. The detailed hydraulic analysis shall be undertaken to avoid significant budgetary
waste resulting from
Classification hydraulic
Conveyance errors.
capacity Main pipeline length Branch pipeline
length
Design
Tableflow
8. Hydraulic m3/s
∙Q=6.55Planning ∙D2,000, L=17.9km + D1,800, L=40.0km
Index ∙ L=19.31km
(phase 1) (phase 1)
rate (phase 1)
∙D2,000, L=17.9km + D1,650, L=40.0km
∙Q=5.85 m3/s
(phase 2)
(phase 2)
Classificatio Dam low water Conveyance tunnel Booster pump
n level (L.W.L)
station
Inlet Center
outlet
elevation
Hydraulic ∙ El (+) 46.0m · Bottom : El (+)42.8m · Bottom : El (+)42.56m ∙ El (+) 37.2m
condition ∙ Top : El (+)46.8m ∙ Top : El (+)46.56m
Classificatio Rangkasbitung Maja Solear Parungpanjang Villa
n Mutiara
Receiving ∙ El (+) 72.1m ∙ El (+) 46.0m ∙ El (+) 46.0m ∙ El (+) 58.3m ∙ El (+) 32.0m
Alignment
well plan for conveyance pipeline: The conveyance route for phase 1 construction
according
(H.W.L)to the basic design, consists of the main conveyance line spanning 57.9 km (17.9 km
with
Applied
a diameter of 2,000mm and
·Hazen-Williams 40.0 km with a diameter of 1,800mm),(velocity
formula: and a branch line C=120)
coefficient
formula 19.31 km as outlined in Table 4.19. Within this planned route, there are a total of 20
spanning
crossing points, including six river crossings (Ciuyah River, Cidurian River, Cisadane River, Ci
Ater River, and two points at Angke River), one railroad crossing at Tigaraksa Station, and
thirteen road crossings. The alignment design shall be exhaustively assessed by the Consultant
based on several key aspects, including;
Length and diameter analyze length and diameter of the main conveyance line and branch line
ensure efficient water flow and meet the required capacity.
Crossing Points:Identify the locations of the crossing points, which include river, railroad, and
road crossings. Designs will consider structural integrity and efficient pipeline operation.
Structural Design:Crossing structures shall be designed to support the weight of the pipeline
and withstand external loads. Factors such as soil conditions, span lengths, and structural
materials to ensure stability and
durability shall be taken into account.
Alignment Optimization:Optimize the pipeline route to minimize the number and length of
crossings, reducing complexity and cost. Utilize existing infrastructure corridors and natural
topographical features where possible.
Safety and Accessibility: Ensure that the crossing structures provide safe and accessible
conditions for maintenance, inspections, and potential future repairs. Incorporate necessary
access points and clearance requirements.
Regulatory Compliance:Adhere to local regulations and obtain necessary approvals and
permits for pipeline crossings. Comply with regulatory standards to ensure the project meets all
legal requirements.

Hydraulic plan for conveyance pipeline: During the first phase of construction, the
conveyance system is designed to supply of the allocated amount of water, which is 6.55 m3/s
and conveyance system will have a total
 4

length of 57.9 km. A 17.9-kilometer stretch from the booster pump station to the Solear branch
point will have a pipe diameter of 2,000mm, while A 40.0-kilometer stretch from the Solear
branch point to the Villa Mutiara Water Treatment Plant (WTP) will have a pipe diameter of
1,800mm.
The Maja branch point has a relatively high residual head of 55.9 meters, indicating a greater
pressure difference. In contrast, the residual head at other branch points ranges from 1.44 to
37.5 meters, indicating varying pressure levels. The residual head by WTP branch points and
hydraulic profile are shown below.

Table 9. The Residual Head by WTP Branch Points and Hydraulic Profile Residual
Cumulativ
Classification
head by WTP branch point Flow Hydraulic
Residua profile
e length
rate l head
(km)
(m)
(m3/
s)
Rangkas - 0.40 75.0
bitung

13.2 0.20 55.9

Maja Solear
17.9 1.15 37.5
Parung
panjang 30.5 0.20 36.0

Using the provided information, the Consultant will carry out a detailed analysis of the
conveyance system to ensure optimal design and operation. This analysis will consider various
such 40.0
factorspoint
Critical
-
as flow conditions, 0.2
pressure requirements, and the hydraulic profile of the system.
The specific characteristics
57.9 4.60 1.44 branch point, including the residual head and other relevant
of each
parameters,
Villa Mutiara will be carefully examined. By considering these factors, the Consultant aims to
achieve efficient water flow and maintain the required supply of water to WTP. The Consultant
will also identify any potential issues or challenges that may affect the conveyance system's
performance. This will allow for the implementation of appropriate design measures and
operational strategies to ensure smooth water conveyance and meet the demands of each
WTP.
Table 10. Proposed
Stage Commissioning Process
Description
requirements, and Consultant will also assess the performance of interlock
operation functioning through PLC program and remote operation facilitated
by SCADA system.

During the Hydraulic flow test, Consultant will inspect whether the pump
capacity and
conveyance flow- rate of pipeline are conform to the specifications by using
instruments.
 After the commissioning stage is completed, the performance test for the
Normal
Operation overall raw water conveyance system including the pumping station will be
Stage carried out as the final procedure of commissioning.

During the performance test, the actual condition will be applied, for example,
such as the measurement of pump capacity or hydraulic flow-rate of
conveyance by using the flow-meters on the pipeline system.

In the commissioning A 72-hour uninterrupted
of a booster continuous
pump station, operation
key technical test, without any
considerations interruptions, is
to ensure
proposed to
efficient and reliable operation involve verifying the performance of pumps, ensuring optimal
system hydraulics, verify the control
testing performance
and of the entire conveyance system.
 4

automation systems including SCADA, validating electrical systems and instrumentation,

checking system integration, assessing reliability and redundancy, complying with safety and
environmental standards, and optimizing performance through data analysis, and maintaining
comprehensive documentation and reporting.

Once the normal operation is confirmed during the start-up test, the commissioning process
proceeds to the testing of the parallel operation of multiple pumps and interlocking operation
with instruments using the PLC program.
Subsequently, the remote operation capabilities facilitated by the SCADA system will be tested.
As the final step in the
commissioning of the pump station, a pump performance test will be conducted as part of the
hydraulic flow test for the entire raw water conveyance system. This test aims to evaluate the
A.1.4. Supervision
performance Pre Hand
and efficiency Over
of the pumps under actual operating conditions, ensuring they meet
the required specifications.
The Consultant will assist BBWSC3 during the pre-handover process of the facilities from the
Contractor to the Employer. As part of this process, a crucial requirement is the successful
completion of a 72-hour continuous operation without interruption, which serves as the final
stage of commissioning that aims to validate the performance of the conveyance system.
The Consultant will oversee the final cleaning of all facilities, which includes carrying out any
necessary damage repairs, touch-up painting, and recharging of oil/grease in equipment. In
addition, the Consultant will inspect the quantity and condition of spare parts, ensuring proper
storage in the material warehouse. By fulfilling these responsibilities, the Consultant ensures
that the facilities are in optimal condition and ready for handover to BBWSC3.

Operators are required to comply with the operating Fig 8. Picture of Pump
procedures outlined in the O&M manuals when starting up, Station
stopping, or remotely operating equipment on-site and
through the SCADA system. Similarly, maintenance
personnel must follow the guidelines specified in the O&M
manuals during routine inspections, including daily, weekly,
and monthly checks, as well as overall short-term and
long-term inspections. In the event of a breakdown,
emergency repairs and troubleshooting should be carried
out in accordance with the manuals.
To ensure operators and maintenance personnel are well-
versed in the procedures, the Consultants will collaborate
with BBWSC3 to develop a training curriculum based on
the O&M manuals. This training will help familiarize
operators
creating a and maintenance
mobile applicationpersonnel with thetomanuals
for easy access the O&M manuals, allowing operators to
and enhance reference
conveniently their proficiency. Furthermore,
the necessary Consultants
information on their mobile phones.
will assist BBWSC3 in
 4

Conclusion :

Methodology assignment report was made based on documents : Tech 4, Hankuk

and Terms Of Reference ( TOR ).
For real calculation pump capacity, configuration pump, including type of pump still
awaiting of hydraulic calculation to be completed
4
4
4
4
4
4
4
4
4
4