WASTE MANAGEMENT

XPRO INDIA LIMITED

32 Ecotech-II, Udyog Vihar, Greater Noida, Uttar Pradesh 201306
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 Green Vision

Green Vision

Good & Green Energy Water Waste

Products Conservation Conservation Reduction

5% Energy reduction
RoHS Compliant per year by using
Products & energy efficient Reduction in SWC
Zero waste to land fill
Processes resources & 15% by 25% by 2027
SEC Reduction
by 2027

Company Policy derived from Green Vision 2

WM CREDIT 1 : WASTE COLLECTION, SEGREGATION , INVENTORISATION ,
STORAGE & DISPOSAL OF WASTE

WASTE COLLECTION,
SEGREGATION,
INVENTORISATION,STORAGE
& DISPOSAL OF WASTE

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 WM CREDIT 1: WASTE COLLECTION, SEGREGATION , INVENTORISATION ,
STORAGE & DISPOSAL OF WASTE

XPRO OPERATION INPUT AND OUTPUT

RM

Product
Water

Energy Solid Waste

Fossil Fuel Liquid Waste

Compressed
Air

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WM CREDIT 1.1 : INVENTORISATION FOR HAZARDOUS AND NON HAZARDOUS
WASTE

HAZARDOUS & NON HAZARDOUS WASTE DETAIL AS PER 2022-23 DATA

Hazardous Waste Non Hazardous Waste

Oil waste – 440 liter Plastic Lumps – 22225 kg

Used Oil filters – 49 Nos. Raw Material Plastic Bags – 24061 Nos.

Oil soaked clothes and hand gloves – 70 Kg Mix Grinding – 12580 Kg

Old tube lights – 3 Kg

ETP Sludge – 2 Kg
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 WM CREDIT 1.2 : WASTE COLLECTION AND SOURCE SEGREGATION

Disposal Mechanism :-
Non Hazardous Waste:- Disposal is managed through stores department.
Hazardous Waste:- Wastage is recycled in house /or sold out to authorised recycler.

Non Hazardous
Waste Category
Bio-degradable Non bio-degradable Disposal Mechanism

1. Plastic Scrap Sold out to authorized

recycler
30% reuse for storage of
2. Plastic Bag Grinding Material & 70 %
sold out to authorized
recycler.

3. Organic Waste Food waste and plant Decomposed in In-house

leaves Bio-De compost machine

4. Paper 100 % recycle through

authorised recycler

Hazardous
Waste Category
Disposal Mechanism
1. Used and burn Oil 100% sale to authorised recycler

2. Oil soaked clothes and hand gloves Sold to authorised recycler after 3-4 reuses

3. E-Waste (Tube light, CPU, Monitor, U.P.S., Mouse etc. Sold to authorised recycler

4. ETP sludge Sold to authorised recycler 6

WM CREDIT 1.2 : WASTE COLLECTION AND SOURCE SEGREGATION

SOURCE SEGREGRATION PRACTICES ON SHOP FLOOR

SEGREGATION OF HAZARDOUS AND NON HAZARDOUS WASTE

INSIDE THE PLANT

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WM CREDIT 1.2 : WASTE COLLECTION AND SOURCE SEGREGATION

PHOTOGRAPHIC DISPLAY OF TYPE OF WASTE AT SHOP FLOOR

Used oil filter and oil soaked Used plastic bags and
cloth stretch film

Plastic lumps and mix

Used hand gloves and
grinding
cotton cloth

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 WM CREDIT 1.3 : WASTE STORAGE AND DISPOSAL

STORAGE AREA FOR DIFFERENT TYPES OF WASTE

STORAGE OF PLASTIC LUMPS AND MIX STORAGE OF OF HAZARDOUS WASTE

GRINDING AT SCRAP YARD SCRAP YARD

STORAGE OF NON HAZARDOUS WASTE AT STORAGE OF OLD & USED OIL AND
SCRAP YARD CHEMICALS
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 WM CREDIT 1.3 : WASTE STORAGE AND DISPOSAL

WORK INSTRUCTION DISPLAYED FOR WASTE STORAGE AREA

Work Instruction for storage of different types of waste is Displayed at Scrap yard
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 WM CREDIT 1.3 : WASTE COLLECTION AND SOURCE SEGREGATION

Waste Disposal Method & Frequency

Hazardous Disposal Disposal Method Non Disposal Disposal Method
Waste Frequency Hazardous Frequency
Waste

Sold to authorized
Quarterly Sold to authorized
Oil waste Plastic Lump Monthly recycler
recycler

Sold to authorized Sold to authorized

Quarterly Raw Material Monthly
Used Oil filters recycler recycler
Plastic Bag

Oil soaked Sold to authorized

Quarterly Quarterly Sold to authorized
clothes and hand recycler Mix Grinding
recycler
gloves

Sold to authorized
Organic Waste We have Bio De-
E-Waste Quarterly recycler Weekly
Compost machine

Sold to authorized
ETP Sludge Quarterly recycler

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 WM CREDIT 2 : EMPLOYEE INVOLVEMENT & CAPACITY BUILDING

Poster Display of Hazardous Waste and Non Hazardous Waste

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WM CREDIT 2 : EMPLOYEE INVOLVEMENT & CAPACITY BUILDING

Awareness and Training Program on Waste management

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 WM CREDIT 2 EMPLOYEE INVOLVEMENT & CAPACITY BUILDING

TRAINING CALENDAR
Month
SN Training Topic
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
1 5S √ √ √ √ √ √ √ √ √ √ √ √
2 General Safety Awareness √ √ √ √ √ √
Waste management
3 Hazard Identification & √ √ √
Elimination
4 My Machine √ √ √ √ √ √
5 Energy Conservation √ √ √ √ √
6 Water Conservation √ √ √ √
Resource Conservation √ √
√
7
(Waste Reduction)
9 Energy Audit √ √ √ √ √ √
10 GHG Emission √ √ √
11 Kaizen √ √ √ √ √ √ √ √ √ √ √ √
12 7 QC Tools √ √ √ √ √ √
13 SMED √ √ √
14 Line Balancing √ √ √ √ √ √
15 Single Piece Flow √ √ √ √
√
16 Material Handling √ √

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WM CREDIT 2 EMPLOYEE INVOLVEMENT & CAPACITY BUILDING

CLASS ROOM TRAINING PROGRAM

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WM CREDIT 2 EMPLOYEE INVOLVEMENT & CAPACITY BUILDING

WORKSHOP TRAINING PROGRAM

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 WM CREDIT 3.1 : SOLID WASTE MANAGEMENT

HAZARDOUS WASTES GENERATION IN LAST THREE YEARS.

Specific Used and Waste oil Generation Qty Against Per MT of production
Used Oil &
S.No Year Production(kg) Prod. (MT) Waste Oil Sp.Waste (Ltr/MT of
Qty (ltr.) Production)
1 2019-20 6646365 6646 _ -
2 2020-21 4932015 4932 1730 0.351
3 2021-22 4849209 4849 420 0.087
4 2022-23 5178936 5179 440 0.085
5 2023-24 2966595 2967 _ -
Specific Oil Waste (liter/MT of Production)
0.400
Specific Oil Waste(liter/MT of

0.351
0.350
0.300
0.250
Production)

0.200
0.150
0.100 0.087 0.085
0.050
0.000
0.000
2019-20 2020-21 2021-22 2022-23 2023-24
Year

 Used oil generation reduced 75% from 2020-21 to 2022-23 & is sold to authorized
recycler after specified time interval. 17
 WM CREDIT 3.1 : SOLID WASTE MANAGEMENT

HAZARDOUS WASTES GENERATION IN LAST THREE YEARS.

Year Hazardous Waste (Kg) Production Kg Production(MT) Sp.Waste (Kg/MT)
2019-20 0 6646365 6646.365 0.000
2020-21 215.54 4932015 4932.015 0.044
2021-22 58.00 4849209 4849.209 0.012
2022-23 109.75 5178936 5178.936 0.021
2023-24 149.45 2966595 2966.595 0.050
Specific Hazardous Waste (Kg/MT)
0.060
0.050
0.050
Specific Hazardous

0.044
Waste(kg/MT)

0.040
0.030 0.021
0.020 0.012
0.010
0.000
0.000
2019-20 2020-21 2021-22 2022-23 2023-24
Year

 Solid hazardous generation reduced 52.27% from 2020-21 to 2022-23.

None of the hazardous waste generated at our end is disposed off to landfill.
1. Spray cans are sold off to authorized recycler.
2 . Hand gloves are cleaned and reused. After 3-4 reuses, they are sold to authorized recycler. 18
 WM CREDIT 3.1 : HAZARDOUS WASTE MANAGEMENT

All hazardous solid wastes generated

are sold to authorized recyclers.
Hence, zero hazardous waste disposed
of to landfill.

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 WM CREDIT 3.1 : HAZARDOUS WASTE MANAGEMENT

Hazardous and E-waste generated during No any solid waste is generated in the
the process is being handed over to the industry.
authorized vendor for which proper
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record is maintained.
 WM CREDIT 3.1 : HAZARDOUS WASTE MANAGEMENT

AUTHORISED RECYCLER MEMBERSHIP CERTIFICATE OF HAZARDOUS WASTES.

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 WM CREDIT 3.2 : NON HAZARDOUS WASTE MANAGEMENT

Material Balance Chart of Co Extrusion

Sold to Customer/
Send for Vacuum Forming Process

ABS Output 73 %
Input
HIPS (Raw Material) (Finished goods)
PP
Production
Regrind & mix with Process
HDPE
(Raw Material)
Trim 22 % +
Process rejection 3.5 %

1.5% Screen
change /Burnt Zero
ABS/HIPS & Reuse Landfill
others sold out 98.5.0%
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 WM CREDIT 3.2 : NON HAZARDOUS WASTE MANAGEMENT

Material Balance Chart of Overall Plant

Extra Trim of
Sheets after
Forming
Side Trim

Rejection

RM
(Virgin+Reprocess
Co-Extrusion
Plastic Sheet
Plastic Sheet Sold to
Material)
(Process 1) FG Customer

Vacuum Sold to
Door/Cabinet
Process Waste Forming Trimming
Regrinding of (Process 2)
Liner (FG) Customer
Material
(Process 3)
Rejection
Sold to
Rejection From
Authorized Extra Trim of
Customer
Sheets after
Recycler Forming

Process 1 Co Extrusion
Process 2 Vacuum Process
Process 3 Reprocessing of Material 24
 WM CREDIT 3.2 : NON HAZARDOUS WASTE MANAGEMENT

Non Hazardous Waste Reduction in Last three Years

S. Non Hazardous UOM 2019-20 2020-21 2021-22 2022-23 2023-24 Disposal Method
No. Waste Till SEP’23

1. Plastic lump kg 44156 34110 22935 22225 18945 Sold to authorized

recycler
2. Mix grinding kg 22079 35067 10490 12580 23750 Sold to authorized
recycler
Total Plastic
waste Kg 66235 69177 33425 34805 42695

3. Plastic Bag Nos. 36140 36900 22814 24061 13220 Sold to authorized
recycler

80000
69177
70000 66235
60000
50000
40000 34805
33425
30000
20000
10000
0
2019-20 2020-21 2021-22 2022-23

 47% Plastic waste reduction from 2019-20 to 2022-23 25

 WM CREDIT 3.2 : NON HAZARDOUS WASTE MANAGEMENT

PROJECT FOR REDUCTION OF NON HAZARDOUS WASTES GENERATION.

As Was As Is Impact

• Before

•Total Grinder =2 Nos

•Regrinding capacity of plant
=1600 Kg/ Hr

•After
•Total Grinder =3.
•Regrinding capacity of plant
=3100 Kg /Hr.

66235 Kg

34805 Kg
 Old grinder which had low capacity  One more grinder having capacity
1000 Kg/Hr 1500 Kg/Hr
Reject sheet stock generated in Reject liners, sheet and trim
huge amount regrinding online
 Sheet & Liners become dirty and it  Waste generation reduced to 47.45 % Before After
reject and sold out

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 WM CREDIT 4 : LIQUID WASTE MANAGEMENT

LIQUID WASTE MANAGEMENT 27

 WM CREDIT 4.1 : REDUCTION IN EFFLUENT AND SEWAGE DISPOSAL

OUR PROCESS DOES NOT PRODUCE ANY EFFLUENT

 Our process water is

recycled.
 Chemical dosing
done at regular
interval of time to
maintain the of Ph
level of these water.
 De scaling also of
our machine at
regular interval of
time.
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 WM CREDIT 4.1 : REDUCTION IN EFFLUENT AND SEWAGE DISPOSAL

Reduction in Effluent Discharge

PUMP 1 PUMP 2

Vacuum Pump at Co-Extrusion 1 Machine

1. We have modified SOP of extrusion process. Now we are using single vacuum pump
in case of thin (0.8 to 1.4mm)sheets. Two Vacuum pumps are used only in case of
thick Sheet (1.50-5.0 mm).

2. During the processing of thin sheet on both Co-Extrusion machines reduction in

effluent discharge of 2000Ltr./24hrs.
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 WM CREDIT 4.2 : ON SITE WASTE WATER TREATMENT PLANT

Disposal of Effluent Discharge and ETP Facility

ETP facility at our plant

1. We have installed ETP to treat water discharged from the vacuum pump of Co-
Extrusion machines..
2. After chemical dosing treated water is reused in process which also saves water 4000
liter/day.
3. Zero effluent discharged outside from our plant area.
4. ETP Sludge sold to authorized dealers. 30
WM CREDIT 4.2 : REDUCTION IN EFFLUENT AND SEWAGE DISPOSAL

Test report of ETP discharge water

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 WM CREDIT 4.2 : ON SITE SEWAGE TREATMENT PLANT FACILITY

Disposal of Sewage
1. We have connected our sewage tank pipe with the common
pipe line of Greater Noida authority sewage pipe line.

2. According to Greater Noida Authority we have not required to

install separate STP in our company premises.

3. We also purchase STP water for the use of gardening and

process.

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WM CREDIT 5 : GASEOUS WASTE MANAGEMENT SYSTEM

GASEOUS WASTE MANAGEMENT

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 WM CREDIT 5.1 : STACK EMISSION MONITORING SYSTEM

SYSTEM OF MONITORING STACK EMISSION,WORKZONE

AIR,AMBIENT AIR AND OTHER ENVIRONMENTAL PARAMETERS

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WM CREDIT 5.1 : STACK EMISSION MONITORING REPORT

STACK EMISSION MONITORING REPORT DG -1

All parameter's results are under UPPCB norms.

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WM CREDIT 5.1 : STACK EMISSION MONITORING REPORT

STACK EMISSION MONITORING REPORT DG -2

QUANTITY OF EMISSION (Nm3/hr) =552.3 36

WM CREDIT 5.1 : STACK EMISSION MONITORING REPORT

STACK EMISSION DATA MONITORING MATRIX

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WM CREDIT 5.2 : AMBIENT AND SHOP FLOOR EMISSION MONITORING

SYSTEM OF MONITORING STACK EMISSION,WORKZONE

AIR,AMBIENT AIR AND OTHER ENVIRONMENTAL PARAMETERS

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WM CREDIT 5.2 : AMBIENT AND SHOP FLOOR EMISSION MONITORING

AMBIENT AIR QUALITY MONITORING REPORT

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WM CREDIT 5.2 : AMBIENT AND SHOP FLOOR EMISSION MONITORING

WORK ZONE AIR QUALITY MONITORING REPORT

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WM CREDIT 5.2 : AMBIENT AND SHOP FLOOR EMISSION MONITORING

AMBIENT & WORK ZONE AIR QUALITY DATA

MONITORING MATRIX REPORT

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WM CREDIT 5.2 : AMBIENT AND SHOP FLOOR EMISSION MONITORING

As per our data analysis, all the

Environmental Parameters are under
control limit as per the Central Pollution
Control Board (CPCB) guidelines..

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The journey 43