DIESEL ENGINE

TUNE-UP
 ENGINE TUNE-UP

• Restores drive ability, power, performance, and economy

that have been lost through wear, corrosion and
deterioration of engine parts.
• All worn parts are repaired or replaced and everything is
adjusted to specifications.
 SIGNS AND SYMPTOMS THAT THE ENGINE
NEEDS TUNE UP

1. HARD STARTING
2. ROUGH IDLE
3. LACK OF POWER
4. EXCESSIVE EXHAUST SMOKE
5. EXCESSIVE FUEL CONSUMPTION
6. ENGINE NOISY
 DIESEL ENGINE TUNE FOR 2LT, TOYOTA B

1. ADJUSTING INTAKE AND EXHAUST VALVE CLEARANCE

2. RETIGHTENING CYLINDER HEAD NUTS AND MANIFOLD BOLTS
3. CHECKING ENGINE COMPRESSION
4. INSPECTION OR REPLACEMENT OF ENGINE COOLANT
5. REPLACEMENT OF ENGINE OIL AND OIL FILTER
6. INSPECTION OF A BATTERY
7. INSPECTION, CLEANING OR REPLACEMENT OF AIR FILTER
8. INSPECTION OF ALTERNATOR DRIVE BELTS
9. INSPECTION OF GLOW PLUGS
10. INSPECTION OF INJECTION NOZZLES
11. INSPECTION AND ADJUSTMENT OF INJECTION TIMING
12. ADJUSTMENT OF IDLE SPEED AND MAXIMUM SPEED
13. AIR BLEEDING
14. CHANGE FUEL FILTER
15. CHANGE TIMING BELT
16. SET TIMING GEAR
1. ADJUSTING INTAKE AND EXHAUST VALVE CLEARANCE 2LT
ENGINE
ADJUSTING INTAKE AND EXHAUST VALVE CLEARANCE
TOYOTA B ENGINE
2. RETIGHTENING CYLINDER HEAD BOLTS TOYOTA
B

Uniformly tighten the

eighteen cylinder head bolts
in several passes, in the
sequence shown

TORQUE; 1,200
kg-cm 87 ft-lb,
118 N-m
2. RETIGHTENING INTAKE MANIFOLD BOLTS AND
NUTS TOYOTA B

TORQUE; 185 kg-cm

13 ft-lb, 18 N-m
2. RETIGHTENING CYLINDER HEAD BOLTS TOYOTA
2LT
2. RETIGHTENING INTAKE MANIFOLD BOLTS AND
NUTS TOYOTA 2LT
3. COMPRESSION CHECK FOR TOYOTA B
3. COMPRESSION CHECK FOR TOYOTA 2LT
4. INSPECTION OR REPLACEMENT OF ENGINE COOLANT
TOYOTA 2LT
4. INSPECTION OR REPLACEMENT OF ENGINE COOLANT
TOYOTA B
5. REPLACEMENT OF ENGINE OIL AND OIL FILTER
TOYOTA 2LT
5. REPLACEMENT OF ENGINE OIL AND OIL FILTER
TOYOTA B
6. INSPECTION OF BATTERY TOYOTA 2LT
6. INSPECTION OF BATTERY TOYOTA B
7. INSPECTION, CLEANING OR REPLACEMENT OF AIR
FILTER TOYOTA 2LT
7. INSPECTION, CLEANING OR REPLACEMENT OF AIR
FILTER TOYOTA B
8. INSPECTION OF ALTERNATOR DRIVE BELTS
TOYOTA 2LT
8. INSPECTION OF ALTERNATOR DRIVE BELTS
TOYOTA B
9. INSPECTION OF GLOW PLUGS TOYOTA 2LT
9. INSPECTION OF GLOW PLUGS TOYOTA B
10. INSPECTION OF INJECTION NOZZLES
TOYOTA B
10. INSPECTION OF INJECTION NOZZLES
TOYOTA 2LT