TEREX RH200 MAINTENANCE TRAINING

ENGINE & PUMP DRIVE

 RH200 ENGINE & PUMP DRIVE
Engine Specifications

NOTES: Engine

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SERVICE TRAINING
 RH200 ENGINE & PUMP DRIVE
Engine Specifications

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 RH200 ENGINE & PUMP DRIVE
NOTES: Hydraulic Pumps
Main Pump A7V-SL-1000 HD x 4
• Variable Displacement Bent Axis
Piston
• Working Pressure 320/360 Bar
• Operating Speed 924
• Max. Oil Flow 925 l / m
Slew Pump A4V-G-250 2 x 2 = 4
• Variable Displacement,
• Bi-Directional Axial Piston
• Working Pressure 350 bar
• Operating Speed 1950 RPM
• Max. Oil Flow 337 l / m
Servo Pumps x 4
• Kracht
• Double Gear Pump
• Working Pressure 70 bar
• Operating Speed 1950 RPM
• Max Oil Flow 2 x 35 l / m
SERVICE TRAINING
Hydraulic Pumps
Cooling Pump x 4
• Gear Pump
•KP5-250E
• Working Pressure 65 bar
• Operating Speed 1950 RPM
• Max. Oil Flow 468 L/min
Swing Charge Pump A10 VO 100 x 2
•Variable Displacement.
• Axial Piston
• Operating Speed 1950 RPM
• Max Oil Flow 187 l / m
• Working Pressure 50 bar
Fan Drive, Water Cooling x 2
•Variable Displacement.
• Axial Piston
• Operating Speed 1950 RPM
• Max. Oil Flow 187 l / m
• Working Pressure 280 bar
GearBox Oil Circulation x 1
Kracht Gear Pump
Working Pressure 10 bar
Operating Speed 2308 RPM
Output 12.58 cm3/rev
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 RH200 ENGINE & PUMP DRIVE
Hydraulic Pumps

Servo Pump
on Rear of
Gearbox
Radiator Fan
Drive Pump
Cooling Pumps

Slew Charge
Pump Slew Pumps

Main Pumps

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 RH200 ENGINE & PUMP DRIVE
Hydraulic Pumps

SLEW PUMPS

SERVO PUMPS

ENGINE FAN DRIVE

PUMP

SLEW CHARGE PUMP

COOLING PUMPS

MAIN PUMPS

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 RH200 ENGINE & PUMP DRIVE
Hydraulic Pumps

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 RH200 ENGINE & PUMP DRIVE
Pump Drive Gearbox Cooling

Oil Coolers

Thermostatic Flow
Control
Valve

40 Micron Filter Screen

Pump Drive Lube

Pumps

Oil Temperature
Below 48C

Oil Temperature
Above 55C
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 RH200 ENGINE & PUMP DRIVE
Pump Drive Gearbox

Check Tubes
Pump Drive Shafts

Lube Pump

Oil Level Check Plugs

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 RH200 ENGINE & PUMP DRIVE
Pump Drive Gearbox

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 RH200 ENGINE & PUMP DRIVE
Engine Coupling

Engine Coupling

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 RH200 ENGINE & PUMP DRIVE
Pump Drive Gearbox

Input shaft
Seal and
Bearing
Carrier

Sleeves

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 RH200 ENGINE & PUMP DRIVE
Filters

Engine Coolant Filters

Engine Fuel Filters

Engine Oil EliminatorFilter

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 RH200 ENGINE & PUMP DRIVE
Fuel Filters

Level Sensor

Separator

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 RH200 ENGINE & PUMP DRIVE
Filters

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 RH200 ENGINE & PUMP DRIVE
Filters

System Design

Filter Centrifuge
• Protects the engine  Cleans the lube oil
• Full flow  Bypass flow
• Automatic self-cleaning  Disc stack centrifuge

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 RH200 ENGINE & PUMP DRIVE
Filters

NB : Keep this area clean

CENTRIFUGE
CHECK FILTER:
ROTATION
HERE:

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 RH200 ENGINE & PUMP DRIVE
Filters

CENTRIFUGE FILTER

Filter Filter
Outlet Inlet

Return to
Sump

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 RH200 ENGINE & PUMP DRIVE
Engine Oil Reserve

Engine Sump

Oil Pump

Reserve Tank

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Engine Air Intake

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Engine Exhaust

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 RH200 ENGINE & PUMP DRIVE
Engine Cooling System

MURPHY LEVEL SWITCH

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 RH200 ENGINE & PUMP DRIVE
Engine Cooling Fan Drive Pumps

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 RH200 ENGINE & PUMP DRIVE
Engine Cooling Fan Drive Pumps

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 RH200 ENGINE & PUMP DRIVE
Cooling Schematic < 58 deg

580Ma to

Proportional valve

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 RH200 ENGINE & PUMP DRIVE
Cooling Schematic > 95 deg

150Ma to

Proportional valve

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