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Torsional load : It is the load which tends to
twist the member. It is shown in Fig. 1.4. The
load ‘P’ is applied at a distance of `d' from the
centre of the shaft whereas the other end is
fixed.
The type of stress depends upon the nature of applied load, though there are many
types of stresses, yet the following three types of stresses are important.
1.Tensile stress
2.Compressive stress
3.Shear stress.
TYPES OF STRAIN
Elastic Limit
A material is said to be elastic when it undergoes a deformation on the
application of a loading such that the deformation disappears on the removal of
the loading.
When a member is subjected to an axial loading, its section will offer a
resistance or stress. When the loading is removed, obviously the stress will vanish
and the deformation will also vanish. But this is true when the deformation caused
by the loading is within a certain limit.
For every material the property of assuming or regaining its previous
shape and size is exhibited on the removal of the loading, when the intensity of
stress is within a certain limit called the elastic limit.
LINEAR STRAIN
LATERAL STRAIN
POISSON’s RATIO
Tensile test
Tensile tests are performed on specimens
which are subjected to gradually increasing uni
axial load until failure occurs. Stress-strain
diagram is obtained automatically with the
help of instrument attached to machine.
The dimensions for standard test specimen for
tensile test are given below in Fig. 1.10
The stress-strain curve obtained for mild steel
is shown in Fig. 1.11.
From 0 to A is a straight line (linear) i.e, point
'A' indicates proportional limit. The ratio of
stress to strain is constant and Hooke' s law
holds good from 0 to A.
Ultimate Stress
The maximum axial load that a member can withstand without failure is called
ultimate load. The maximum stress that a material can withstand without rupture
or failure is called ultimate stress. It is the ratio of ultimate load to the original
cross-sectional area.
Working Stress
Yield Stress
Yield Stress (or) Yield Strength is the material property which is defined as the
stress at which a material begins to deform plastically. The point at which the
plastic deformation starts is called yield point.
Factor of Safety
The working stress of a machine part should be within elastic limit so as to prevent
its failure. The number by which ultimate stress is divided in order to obtain the
working stress is called factor of safety. It is defined as the ratio of ultimate stress to
the working stress of any material.
Selection of factor of safety shall be made only after considering the following points:
The properties of the material used and the changes in its intrinsic properties over a
period of time.
The accuracy of the test results to the actual machine parts.
The applied load reliability.
The limit of stresses.
The loss of property and life in case of failures.
The initial stresses at the time of manufacture.
The extent to which the assumptions can be simplified.