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QP 1
QP 1
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 1
Electrodes classified as E 43 2 C (BS EN 499)
and E 6010 ( AWS A5.1) would:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 2
In order to calculate arc energy, it is necessary
to know:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 3
What unit is used for tensile strength values?
a) Joules
b) J/mm 2
c) N/ mm 2
d) P/ mm 2
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 4
The quality of a radiographic technique is
assessed:
a) By using a densitometer
b) From the kVA used, and the film-to-focus
distance
c) From the IQI
d) From the object-to-film distance
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 5
Which of the following heating methods would
not be allowed for PWHT?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 6
Which of the following statements about
Lamellar tearing is correct?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 7
Before carrying out Ultrasonic testing, it is
important:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 8
When a weld imperfection is located:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 9
Increasing the arc voltage of a SAW welded joint,
will result in:
a) Deeper penetration
b) More spatter
c) A narrow weld width
d) A wider weld width
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 10
Which of the following is NOT an essential
variable:
a) Welding process
b) Bevel angle
c) Material type
d) PWHT
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 11
What does a large Z through the dual reference
line to BS EN 22553 indicate?
a) Throat thickness
b) Intermittent welds which must be staggered
c) Leg length
d) Toes must be blended
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 12
Which defect is NOT normally associated with the
TIG welding process?
a) Tungsten inclusions
b) Crater pipe
c) Spatter
d) Porosity
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 13
According to AWS A5.1, what type of covering
would an E6013 electrode have?
a) Fused
b) Basic
c) Rutile
d) Cellulosic
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 14
Welding procedures must be qualified, because:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 15
Cyclic stress loading can lead to:
a) Fatigue failure
b) Brittle fracture
c) Ductile tearing
d) Stress corrosion cracking
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 16
Hydrogen cracking is most likely in:
a) Aluminium
b) High strength low alloy steel
c) Low carbon steel
d) Austenitic stainless steel
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 17
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 18
In the TIG welding process, slope - in / slope -out
capability would be useful in order to:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 19
Which of the following MMA covered electrodes will
give deeper penetration compared to the others?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 20
Ultra-Violet and Infra-Red radiation created during
welding:
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 21
With which NDT method would you use a “probe”?
a) X-Ray radiography
b) Magnetic Particle Inspection
c) Ultrasonic testing
d) Gamma radiography
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 22
TIG welding of Aluminium would normally require
which polarity?
a) AC
b) DC electrode negative
c) DC electrode positive
d) All of the above
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 23
What would be the required leg length of a fillet weld
with a design throat of 9 mm?
a) 9.5 mm
b) 12.6 mm
c) 6.3 mm
d) 7.8 mm
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 24
A BS EN 22553 weld symbol reference line has the
number 131 at the end of it. What does this represent?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 25
Which test is carried out to determine a materials
susceptibility to lamellar tearing?
a) Charpy test
b) Transverse tensile test
c) STRA test
d) Vickers test
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 26
Which standard is concerned with Welder Approval?
a) BS EN 499
b) BS EN 288
c) BS EN 970
d) BS EN 287
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 27
The included angle of a typical 15mm carbon steel
Single-Vee butt joint would be?
0
a) 30
0
b) 70
0
c) 120
0
d) 90
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 28
Which element may result in a carbon steel weld
having “hot shortness”?
a) Silicon
b) Martensite
c) Sulphur
d) Manganese
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 29
What does the term back-step refer to?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 30
Which welding position would normally give the
highest heat input during MMA welding?
a) PA (1G)
b) PC (2G)
c) PF (3G)
d) All positions would be the same
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
PREPARE FOR THE ANSWERS!!
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 1
Electrodes classified as E 43 2 C (BS 499)
and E 6010 ( AWS A5.1) would usually:
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 2
In order to calculate arc energy, it is necessary
to know:
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 3
What unit is used for tensile strength values?
a) Joules
b) J/mm 2
c) N/ mm 2
d) P/ mm 2
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 4
The quality of a radiographic technique is
assessed:
a) By using a densitometer
b) From the kVA used, and the film-to-focus
distance
c) From the IQI
d) From the object-to-film distance
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 5
Which of the following heating methods would
not be allowed for PWHT?
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 6
Which of the following statements about
Lamellar tearing is correct?
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 7
Before carrying out Ultrasonic testing, it is
important:
ANSWER: D
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 8
When a weld imperfection is located:
ANSWER: D
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 9
Increasing the arc voltage of a SAW welded joint,
will result in:
a) Deeper penetration
b) More spatter
c) A narrow weld width
d) A wider weld width
ANSWER: D
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 10
a) Welding process
b) Bevel angle
c) Material type
d) PWHT
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 11
What does a large Z through the dual reference
line to BS EN 22553 represent?
a) Throat thickness
b) Intermittent welds which must be staggered
c) Leg length
d) Toes must be blended
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 12
a) Tungsten inclusions
b) Crater pipe
c) Spatter
d) Lack of fusion
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 13
According to AWS A5.1, what type of covering
would an E6013 electrode have?
a) Fused
b) Basic
c) Rutile
d) Cellulosic
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 14
Welding procedures must be qualified, because:
ANSWER: D
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 15
Cyclic stress loading can lead to:
a) Fatigue failure
b) Brittle fracture
c) Ductile tearing
d) Stress corrosion cracking
ANSWER: A
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 16
Hydrogen cracking is most likely in:
a) Aluminium
b) High strength low alloy steel
c) Low carbon steel
d) Austenitic stainless steel
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 17
ANSWER: A
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 18
In the TIG welding process, slope-in / slope - out
capability is useful in order to:
ANSWER: A
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 19
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 20
Ultra-Violet and Infra-Red radiation created during
welding:
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 21
a) X-Ray radiography
b) Magnetic Particle Inspection
c) Ultrasonic testing
d) Gamma radiography
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 22
TIG welding of Aluminium normally requires which
polarity?
a) AC
b) DC electrode negative
c) DC electrode positive
d) All of the above
ANSWER: A
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 23
What would be the required leg length of a fillet weld
with a design throat of 9 mm?
a) 9.5 mm
b) 12.6 mm
c) 6.3 mm
d) 7.8 mm
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 24
A BS EN 22553 weld symbol reference line has the
number 131 at the end of it. This symbolises what?
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 25
Which test is carried out to determine a materials
susceptibility to lamellar tearing?
a) Charpy test
b) Transverse tensile test
c) STRA test
d) Vickers test
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 26
Which standard is concerned with Welder Approval?
a) BS EN 499
b) BS EN 288
c) BS EN 970
d) BS EN 287
ANSWER: D
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 27
The included angle of a typical 15mm carbon steel
Single-Vee MMA butt joint would be?
0
a) 30
0
b) 70
0
c) 120
0
d) 90
ANSWER: B
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 28
Which element may result in a carbon steel weld
having “hot shortness”?
a) Silicon
b) Martensite
c) Sulphur
d) Manganese
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 29
What does the term back-step refer to?
ANSWER: C
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology
QUESTION 30
Which welding position would normally give the
highest heat input during MMA welding?
a) PA (1G)
b) PC (2G)
c) PF (3G)
d) All positions would be the same
ANSWER: c
Copyright © 2005, TWI Ltd World Centre for Materials Joining Technology