PIPING

Slide 1
 TRAINNING OF PIPING
- STEEL PIPE STANDARD
PIPE
- STAINLESS STEEL PIPE
- COPPER PIPE
FLAGE

GASKET

VALVE

- CENTRIFUAL PUMP, GEAR PUMP

PUMP - SCREW PUMP, PISTON PUMP
Slide 2
- EJECTOR PUMP, MONO PUMP
 PIPE

1. STEEL PIPE STANDARD

■ SGP (Steel Gas Pipe)

■ STPG (Steel Tubing Piping General)
■ STS (Steel Tubing Special)
■ STPY (Steel Tubing Piping Yosetsu)
■ STPT (Steel Tubing Piping High Temperature)

Slide 3
 SGP ( Steel Gas Pipe)

• Carbon steel pipe for ordinary piping

• Used for the pipings for conveying system, water, oil,
gas, air, etc.

Letter Chemical Tensile Elongation(%)

symbol of Division Composition (%) Strength
grade (kgf/mm²)
P S Longitudinal Transverse

Black Pipe
(without zinc
SGP coating) 0.040 0.040 30 kgf/mm² 30 min. 25min.
Galvanized Pipe max. max.
(with zinc
coating)
Slide 4
 STPG (Steel Tubing Piping General)

• Carbon steel pipe for pressure service.

• Used for pressure service at an approximate maximum
temperature of 350ºc

Letter Chemical Tensile Yield Point Elongation(%)

symbol Composition (%) Strength or Proof Pressur
of (kgf/mm²) Stress
Longit Trans e(Kg/Cm²)
grade [N/mm²] (kgf/mm²)
C Si Mn P S [N/mm²] udinal verse

STPG 0.25 0.35 0.30- 0.04 0.04 38[373] 22[216] 28 23 Sched.40>

38 0.90 50
STPG
Slide 5
0.30 0.35 0.30- 0.04 0.04 42[412] 25[245] 24 19 Sched.80>
42 0.10 70
 STS (Steel Tubing Special)

• Carbon steel pipe for pressure service.

• Used for high pressure service at an approximate
maximum temperature of 350ºc
Chemical Tensile Yield Point or Elongation(%)
Letter Composition (%) Strength Proof Stress
symbol (kgf/mm²) (kgf/mm²)
C Si Mn P S [N/mm²] Longitu Transv
of grade [N/mm²] dinal erse

STS38 0.25 0.01- 0.30- 0.035 0.035 38[373] 22[216] 28 23

0.35 1.10
STS42 0.30 0.01- 0.30- 0.035 0.035 42[412] 25[245] 24 19
0.35 1.40
STS49
Slide 6
0.33 0.01- 0.30- 0.035 0.035 49[481] 28[275] 22 17
0.35 1.50
 STPY (Steel Tubing Piping Yosetsu)
• Electric arc welded carbon steel pipe
• Used for piping for stream, gas, water, air, etc. of
comparatively low working pressure

Chemical Elongation(%)
Letter Composition (%) Tensile Strength Yield Point or Proof
symbol C P S (kgf/mm²) [N/mm²] Stress (kgf/mm²) Transverse
of grade [N/mm²]

STPY41 0.25 0.040 0.040 41[402] 23[226] 18

Slide 7
STPT (Steel Tubing Piping High Temperature)

• Carbon steel pipe for temperature service.

• Mainly used for piping at a temperature over 350ºc

Chemical Tensile Yield Point Elongation(%)

Letter Composition (%) Strength or Proof
symbol (kgf/mm²) Stress
C Si Mn P S (kgf/mm²) Longitu Transv
of grade [N/mm²] dinal erse
[N/mm²]

STPT38 0.25 0.01- 0.30- 0.035 0.035 38[373] 22[216] 28 23

0.35 0.90
STPT42 0.30 0.01- 0.30- 0.035 0.035 42[412] 25[245] 24 19
0.35 1.00
STPT49 0.33 0.01- 0.30- 0.035 0.035 49[481] 28[275] 22 17
Slide 8 0.35 1.00
STPT (Steel Tubing Piping High Temperature)

• Steel Mechanical properties

Mn ( maganese) To add up to 1.8% to improve mechanical

properties .
Si (silicon) To add 0.5~3.5% to increase strength and
hardness.
Ni (nickel) To 3~3.75% to produce a finer gained material
with increased strength and erosion resistance.
Cr (chromium) Tends to increase grain size and create hardness,
but improves resistance to erosion and corrosion.

Slide 9
 PIPE
2. STAINLESS STEEL PIPE

■ SUS - TP (Steel Use Stainless Tube Pipe)

■ SUS - TPY (Steel Use Stainless Tube Pipe Y)
■ SUS ERW (Stainless Steel Electric Resistance
Welding )

3. COPPER PIPE
4. AL-BRASS PIPE AND CU-NI PIPE

Slide 10
 FLANGE

• Connecting pipes and valves are used for the

arrangement of pipes for vapour, air, oil, water,
etc.

• Nominal Pressure
- The ratings of nominal pressures shall be in
accordance with Attached Table.

Slide 11
 TYPES OF FLANGES
1. Loose type flanges
• Lap joint type flanges
- The flange to be used in combination with stub end

• Slip-on type flanges

- The flange which is screwed in or inserted into a tube and attached
by welding

Slide 12
 TYPES OF FLANGES

2. Integral type flange

- The flange casted or forged integrally with tube
or the flange so welded by complete joint
penetration that the flange and the tube become
integral.

3. Optional type of flange

- The flange attached to the tube by welding.
- This flange must be calculated as the integral
type flange.
Slide 13
 SLIP-ON WELDING STEEL PIPE FLANGE –
5Kg/cm²

Slide 14
 SLIP-ON WELDING STEEL PIPE FLANGE –
10Kg/cm²

Slide 15
 SLIP-ON WELDING STEEL PIPE FLANGE –
16Kg/cm²

Slide 16
 SLIP-ON WELDING STEEL PIPE FLANGE –
30Kg/cm²

Slide 17
 Welding Neck Flanges
• The welding neck flange is normally referred to as the
"high hub“ flange. It is designed to transfer stresses to
the pipe, there by reducing high stress concentrations
at the base of the flange. The welding neck flange is
the best designed butt-welded flange of those currently
available because of its inherent structural value. It is
expensive because of the designed

Welding Neck Flanges

Slide 18
 Threaded (Screwed) Flanges

• The threaded flange is similar to the slip-on flange, out

the bore is threaded. Its chief merit is that it can be
assembled without welding, explaining its use in low
pressure services at ordinary atmospheric temperatures
and in highly explosive areas where welding create a
hazard.

Threaded(Screwed) Flanges

Slide 19
 Blind Flanges

• The blind flange is a flange without a bore. It is used to

close off the ends of a piping system and/or a pressure
vessel opening. It also permits easy access to the
interior of a line or vessel once it has been sealed and
must be reopened.

Blind Flanges
Slide 20
 Socket Welding Flanges
• The socket welding flange is similar to a slip-on flange except it
has a bore and a counter bore dimension. The counter bore is
slightly larger than the O.D. of the matching pipe, allowing the
pipe to be inserted into the flange similar to a slip-on flange. The
diameter of the smaller bore is the same as the I.D. of the matching
pipe.
A restriction is built into the bottom of the bore which sets as a
shoulder for the pipe to rest on. This eliminates any restriction in
flow when using a socket welding flange.

Socket Welding Flanges

Slide 21
 Flange Types

Unconfined Gasket Semi-Confined Gasket

• Mating faces of both flanges • Depth of female (recessed) face
are flat normally equal to or less than height of
• Gasket may be ring type, or full male (raised) face, to prevent metal-to-
face, which covers metal contact during gasket compression
the entire face both inside and • Recessed O.D. normally is not more
outside the bolts than 1/16“ larger than the O.D. of the
male face
• Joint must be pried apart for
disassembly
Slide 22
 Flange Types
Unconfined Gasket
• Mating face is flat, but the area
inside the bolt holes is raised
1/16" or 1/4"
• Gasket is usually ring type,
entirely within bolts
• Flanges may be disassembled
easily without springing the
flange
Slide 23
Fully Confined Gasket
• Groove depth is equal to or less
than tongue height
• Groove usually not over 1/16"
wider than tongue
• Gasket dimensions will match
tongue dimensions
• Joint must be pried apart for
disassembly
 Flange Types
Also Called "API Joint"
• Both flange faces have matching
flat-bottomed grooves with sides
tapered from the vertical at 23°
• Gasket seats on flat section of
flange between bore and ring joint
groove
• Garlock spiral wound gaskets can
replace solid metal ring gaskets
Slide 24
Fully Confined Gasket
• One flange face is flat, the other is
recessed
• For applications requiring accurate
control of gasket compression
• Only resilient gaskets are
recommended - spiral
wound, hollow metal O-ring, pressure-
actuated, and metal-jacketed gaskets
 GASKET

• Used for pipe flanges delivering fluids such as

steam, water and oil.

1. Flat Nom-Metallie and Metal Clad or Jacketed

Gaskets
2. Spiral Wound Gaskets
3. Flat Metal Gaskets
4. Ring Joint
5. Oval Ring Joint
Slide 25
 GASKET

Slide 26
 TYPES & TYPE SYMBOLS OF GASKET
• Basic form (A)
- Plate form gasket body alone which has
been made from endless strip of
corrugated thin metal sheet and
overlapped asbestos paper by spot
welding at several points of the metal
sheet at both its initial end and terminal.

• With inner ring (B)

- Basic form equipped with an inner ring.

Slide 27
 TYPES & TYPE SYMBOLS OF GASKET

• With outer ring (C)

- Basic from equipped with an
outer ring.

• With inner and outer rings (D)

- Basic form equipped with both

an inner ring and an outer ring.

Slide 28
 VALVE

• A valve is a device attached to a pipe or a

tube which controls the flow of air or
liquid through the pipe or tube.

• Valves are provided in a piping system to

regulate or stop the liquid flow.

• Various types exist with their associate

particular function or adventages.
Slide 29
 STRUCTURE OF VALVE
NAME PLATE
HAND WHEEL
YOKE SLEEVE
BONNET

STEM PACKING
PACKING RING

DISC NUT
BODY

DISC

BODY SEAT RING

Slide 30
 1. GLOBE /ANGLE VALVE
- A glove valve has a somewhat spherical body enclosing the valve seat and
valve disc.
- The valve disc and seat are a prefect match and may be flat or, more
commonly, mitred.
- Glove valves exist in a right-angled form where the inlet and exit flanges are
at 90º to each other.

STRAIGHT ANGLE
Slide 31
 2. GATE VALVE
- A gate valve should be
fully open or closed. (it is
not suitable for flow
control)
- When open it provides a
clear full-bore internal
passage for the liquid since
the valve or gate is raised
clear.
- The gate may be parallel or
wedge-shaped in section
fitting against a matching
seat.
Slide 32
 3. BUTTERFLY VALVE

• A butterfly valve is a type of flow control

device, typically used to regulate a fluid flowing
through a section of pipe.

• The plate has a rod through it connected to a

handle on the outside of the valve. Rotating the
handle turns the plate either parallel or
perpendicular to the flow.

Slide 33
 BUTTERFLY VALVE -1

Lug Type Flange Type Wafer Type

Slide 34
 BUTTERFLY VALVE -2
- Eccentric Type
- Concentric Type
- Double eccentric Type

Eccentric Type Concentric Type

Slide 35
 BUTTERFLY VALVE

Double-eccentric type

Slide 36
 4-1. BALL VALVE (2-WAY)

• which is good for on/off control.

CLOSE OPEN

Slide 37
 4-2. BALL VALVE (3-WAY)

L-Type T-Type
Slide 38
 5. NIDDLE VALVE

• A good general purpose needle

valve for fine shots and small beads of
medium viscosity materials.
• The valve is available with stainless
steel wetted chambers suitable for UV
cure dispensing, plastic chambers for
anaerobic dispensing and aluminum
as a standard configuration for
dispensing silicones, grease and
lubricants.

Slide 39
 6. CHECK VALVE
• Chest valve or Non-return
valve, allows the fluid to pass
in one direction only.
• Protection of any item of
equipment that can be affected
by reverse flow, such as flow
meters, strainers and control
valves.
• Prevention of flooding,
reverse flow on system
shutdown an flow under
Check valve Swing check valve
gravity.
Slide 40
 7. STORM VALVE

• Scuppers and sanitary discharges as closing appliances.

• Set in the annulus between the drill pipe and the well casing,
the actuator being designed to close the valve upon initial axial
movement of the upper portion of the drill pipe
• Become disengaged from the lower portion of the set drill pipe
allowing the remaining surface suspended drill pipe and
actuator to be retrieved as in the case of a floating drill ship or
set aside for reconnection and reopening of the storm valve
after a storm has passed.
Slide 41
 STORM VALVE

Vertical Type Angle Type

Slide 42
 8. QUICK CLOSING VALVE
• Oil tank suction valves are
arranged for rapid closing
from a remote point by the
use of quick-closing valves.

Slide 43
 9. SEUT VALVE

Slide 44
 • The insert(valve disc) (1) is placed inside the valve body (6) with the
disc stopper (2) on the left-hand disc, using the ”hook” on the end of
the spanner. The discs are tightened against the valve-seating by
turning the tightening nut (3) towards you. The tightening moment for
the discs depend on the pressure on the discs. To remove insert (1)
with the disc-stopper on left-hand discs, the tightening nut is turned
from you. The “hook” on the end of the spanner is used for lifting
insert (1) out of the valve body. When closing the valve body, the
cover (4) is brought into position and coverbolt-nuts (5) are turned
down by hand, making sure that the cover is planned against the cover-
seating. Turn each coverbolt-nut one half turn at a time until sufficient
pressure is reached. To remove cover (4), loosen coverbolt-nut (5)
where the spring is placed first, then loosen opposite nut. Be sure the
jointing is clear of valve-seating before cover is swing aside. When
discs (1) are inserted in valve-body, cover (4) to be kept open, making
it possible to inspect valve-body for any leakage. When cover (4) is
tightened down and discs (1) are removed from valve-body (6), discs
(1) should be stored as close to the valve as possible, preventing any
misunderstanding whether discs are inside the valve-body or not. The
jointings/gaskets should be inspected before use.
Slide 45
 10. HOSE VALVE
• Hose valves have heavy rough brass body with machined brass
vandal-resistant lock shield bonnet and are furnished with a
removable wheel handle.
• Hose valve covering helps prevent damage to delicate tank or
vessel linings, machines, floors, and protects the valve.
• Innovative ball-and-seat design provides a tight shut-off to
minimize leakage.

ANGLE V/V

Slide 46
 HOSE VALVE

Slide 47
 11. COCK

• Colloquial term for a small valve.

Slide 48
 12. HYDRAULIC VALVE

• Diaphragm valve
• Diaphragm valves are used with
low viscosity fluids and are
available in several configurations
for UV cure dispensing, anaerobic
dispensing, cyanoacrylate
dispensing, solvent dispensing
and volatile liquid dispensing.
• Diaphragm valves offer the
highest temperature/pressure
ratings.

Slide 49
 HYDRAULIC VALVE

Slide 50