Castellated Beam : honey comb

One product variation of the Castellated Beam type that is under Gunung Garuda's product
range is the Honey Comb. Honey Comb is a castellated beam that is fabricated from a
standard IWF. The beam is initially split along its length by a profile flame cut. The two
halves of the beam are then separated, displaced by one profile and reconnected by
welding, thus forming hexagonal holes along the web.
Castellated beams have a deeper section than a comparable solid beam, which has a greater
resistance to deflection. They are therefore most often used in long span applications with
light or moderate loadings, particularly roofs. Since the weight of steel has not changed, the
structural efficiency of the section in bending has been increased. A further advantage of
castellated beams is the holes in the web which provide a route for services.
Size range

: 150x100 to 1200x300

Standard length

: 12m

Depth Section

: 150 to 1200

Standards

: JIS G 3101 SS400 (Mild Steel)

Dtee

Ds

t1

Dc

WASTE LENGTH

Dbflange

0.29Ds

0.25Ds

0.29Ds

0.54Ds

0.25Ds

t2

JIS G 3101 SS540 (High Strength)

B
1.08Ds

ORIGINAL SECTION

CASTELLATED SECTION

CASTELLATED BEAM : HONEY COMB

Depth of Section

100
150
150
200
200
200
250
250
250
300
300
300
350
350
350
400
400
450
500
600
588
400
700
800

Castellated

Weight

Sectional Index

Original

Metric Size | JIS 3192

Original

Castellated

DC

Thickness
Width of
Section
B

Web
t1

Depth
Corner Depth of Depth of
Radius Castellated Castellated Between
Flange
Flanges
Hole
Tee
t2

Ds

Dtee

Dbflange

Section Area
Max

Min

Gross

Net

Moment of Inertia

IX

IY
4

Radius of Gyration Modulus of Section

iX
4

mm

mm

Kg/m

mm

mm

mm

mm

mm

mm

mm

mm

mm

cm

cm

cm

cm

cm

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

150 x 100
225 x 75
225 x 150
300 x 100
297 x 99
300 x 200
375 x 125
372 x 124
375 x 250
450 x 150
447 x 149
450 x 300
525 x 175
519 x 174
525 x 350
600 x 200
594 x 199
675 x 200
750 x 200
900 x 200
882 x 300
600 x 400
1050 x 300
1200 x 300

17.2
14
31.5
21.3
18.2
49.9
29.6
25.7
72.4
36.7
32
94
49.6
41.4
137
66
56.6
76
89.6
106
151
172
185
210

100
150
150
200
198
200
250
248
250
300
298
300
350
346
350
400
396
450
500
600
588
400
700
800

150
225
225
300
297
300
375
372
375
450
447
450
525
519
525
600
594
675
750
900
882
600
1050
1200

100
75
150
100
99
200
125
124
250
150
149
300
175
174
350
200
199
200
200
200
300
400
300
300

6
5
7
5.5
4.5
8
6
5
9
6.5
5.5
10
7
6
12
8
7
9
10
11
12
13
13
14

8
7
10
8
7
12
9
8
14
9
8
15
11
9
19
13
11
14
16
17
20
21
24
26

10
8
11
11
11
13
12
12
16
13
13
18
14
14
20
16
16
18
20
22
28
22
28
28

105
154
154
205
202
205
254
253
254
305
302
305
354
350
354
405
401
454
505
605
593
405
705
805

22.5
35.5
35.5
47.5
47.5
47.5
60.5
59.5
60.5
72.5
72.5
72.5
85.5
84.5
85.5
97.5
96.5
110.5
122.5
147.5
144.5
97.5
172.5
197.5

134
211
205
284
283
276
357
356
347
432
431
420
503
501
487
574
572
647
718
866
842
558
1002
1148

24.9
21.6
45.39
32.66
27.64
71.53
45.16
39.88
103.43
56.53
49
134.8
75.39
63.06
194.9
100.12
86.02
117.01
139.2
167.4
227.78
244.7
281
323.4

18.57
13.85
34.54
21.36
18.5
55.09
29.86
26.21
80.48
36.67
32.33
104.25
50.54
42
152.3
67.68
57.2
76.06
88.65
100.8
156.56
191.99
189.29
210.63

905.3
1579.7
3889.6
4306.8
3643.9
11139
9491.5
8189.6
25477.5
16895.1
14664
47854.8
31847.5
25819.2
95013.1
55683.6
46656.1
78747.4
122855.7
184103
274532.9
156913.2
473222.7
690341.9

134
49.5
563
134
114
1600.1
294.1
255
3650.2
508.1
442
6750.3
984.1
792.1
13600.6
1740.2
1450.1
1870.3
2140.5
2280.8
9021
22400.8
10801.5
11702.2

7
10.7
10.6
14.2
14
14.2
17.8
17.7
17.8
21.5
21.3
21.4
25.1
24.8
25
28.7
28.4
32.2
35.7
42.7
41.9
28.6
50
57.2

100
75
150
100
100
200
125
125
250
150
150
300
175
175
350
200
200
200
200
200
300
400
300
300

NOTE : Non standard sizes are available upon request and subject to minimum quantity

iY
cm

2.7
1.9
4
2.5
2.5
5.4
3.1
3.1
6.7
3.7
3.7
8
4.4
4.3
9.4
5.1
5
5
4.9
4.8
7.6
10.8
7.6
7.5

ZX
3

ZY

cm

cm3

120.7
140.4
345.7
287.1
245.4
742.6
506.2
440.3
1358.8
750.9
656.1
2126.9
1213.2
995
3619.5
1856.1
1570.9
2333.3
3009.5
4091.2
6225.2
5230.4
9013.8
11505.7

26.8
13.2
75.1
26.8
23
160
47
41.1
292
67.7
59.3
450
112.5
91
777.2
174
145.7
187
214
228.1
601.4
1120
720.1
780.1